1107EX PRODUCT TRAINING

HYDRAULICS
HYDRAULIC LAYOUT

LHS

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 2

HYDRAULIC LAYOUT

RHS
RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 3
HYDRAULIC TANK

Hydraulic Oil Tank Capacity 70 litre

Hydraulic Oil-Level
Check Plug

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 4

HYDRAULIC CIRCUIT

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 5

GENERAL SPECIFICATION

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 6

GENERAL SPECIFICATION

GRADEABILITY :

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 7

 STEERING SYSTEM

RAM K SHARMA, APAC CENTRAL TEAM 1/31/20208

STEERING PUMP

Steering Motor Maker Ognibene

Type Open Centre, No Reaction
Displacement 315 cc/rev
Steering Torque Normal 120 Nm
Steering Torque Max 240 Nm (Single Peak)

HYDRAULIC STEERING WITH ARTICULATION:

 The steering pump mounted on the engine, supplies oil to the steering
cylinders via the orbital unit located below the operator’s platform.

 The steering cylinders are connected to the rear frame and their piston
rods are connected to the articulation joint, which is connected to the
roller.

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 9

STEERING PUMP

PUMP SPEC: 16.0 cm³/rev (1.0 in³/rev))

Technical Data – Steering Unit

 Maximum displacement 16.0 cm³/rev

 Main relief pressure 170 bar

 Auxiliary relief pressure 210 bar

Steering Pump

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 10

STEERING PUMP

RHS Location Front Side of Engine

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 11

STEERING CYLINDER

Steering Cylinder Maker Ognibene

Bore Ø 80
STEERING Rod Ø 45
CYLINDER
Stroke 250 mm
Working Pressure 140 bar
Working Pressure Max 195 bar

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 12

 TRAVEL SYSTEM

RAM K SHARMA, APAC CENTRAL TEAM 1/31/202013

TRAVEL SYSTEM

RAM K SHARMA, APAC CENTRAL TEAM 14

TRAVEL PUMP

Travel Pump Make Sauer Danfoss

Bi-directional,
Axial Piston,
Type Variable Displacement,
Manually Operated,
Servo Controlled
Travel Pump Model 90R075

Displacement 75 cc/rev

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 15

TRAVEL PUMP

Technical Data – Travel Pump

 TYPE VARIABLE DISPLACEMENT BI-DIRECTIONAL PUMP

 Maximum displacement 75 cm³/rev

 Charge pressure relief valve set 24 bar at 2000 RPM

 Maximum system pressure protection 420 bar

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 16

TRAVEL PUMP

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 17

TRAVEL PUMP

LHS RHS

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 18

TRAVEL PUMP – PRESSURE ADJUSTMENT & MEASUREMENT

Pressure checking ports

Open the hood. Refer Engine shields, hood latches, and trims -
Service instruction – Opening the Hood.
The pressure checking ports (1) are as shown.
Maximum pressure in both forward and reverse direction is 420 bar

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 19

TRAVEL PUMP – PRESSURE ADJUSTMENT & MEASUREMENT

High pressure relief valve

NOTE: Machine should run at high idle and hydraulic oil
should be warmed to working temperature

NOTICE: Provide proper wheel chocks to prevent rolling

of drum before starting the process.
The relief valves (1) are as shown.

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 20

 REAR AXLE MOTOR

RAM K SHARMA, APAC CENTRAL TEAM 1/31/202021

REAR AXLE MOTOR

Motor Maker Sauer Danfoss

Displacement 110 cc/rev

Technical Data – Rear axle drive motor

 Type: Dual displacement bi-directional bent axis motor
 Maximum displacement: 35 cm³/rev and 110 cm³/rev
 Loop flushing relief valve pressure: 16 bar
RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 22
REAR AXLE MOTOR - LOCATION

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 23

REAR AXLE- DIFFRENTIAL

Differential System Gear Arrangement

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 24

DRUM HUB OR NO FRONT DRIVE OR NO DRUM DRIVE

DRUM HUB

*Note- : When Travel motor is not required

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 25
TRAVEL MOTOR - FRONT

Travel Motor L&T Komatsu

Type LSHT, Bi-directional, Radial Piston,
Single Displacement with Brake
Model H20CX- 1X
Displacement 1979 cc/rev

Torque 400 bar , 1258 M. DAN

Maximum Power 101 HP
Maximum Speed 120 RPM
Oil Capacity 6.5 Litre
Working Pressure 345bar (max: 450 bar)
Charge Pressure 13 bar
Operating Temperature -20°C to +80°C

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 26

TRAVEL MOTOR - FRONT

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 27

 VIBRATION SYSTEM

RAM K SHARMA, APAC CENTRAL TEAM 1/31/202028

VIBRATION SYSTEM

RAM K SHARMA, APAC CENTRAL TEAM 29

VIBRATION PUMP
Vibration Pump Sauer Danfoss
Make
Type Bi-directional, Axial Piston, Dual
Displacement, Electrically
Operated, Servo Controlled
Model MPV046C
Displacement 46 cc/rev
Rated Pressure 250 bar
System Pressure 345 bar (max)
Rated Speed 2200 RPM
Case Pressure 1.7 bar (Rated)
Case Pressure 5.2 bar (Cold Start)
(max)
Inlet Pressure 0.8 bar (Rated)

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 30

VIBRATION PUMP- LOCATION

RHS

LHS
RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 31
VIBRATION MOTOR

Vibration Motor Maker Sauer Danfoss

Type Fix-displacement & Bi-directional
Model MMF044DAFMABNNR
Displacement 43.5 cc/rev
System Pressure 345 bar
System Pressure 415 (max)
Speed Limit 3300 RPM (Rated @ Max)
Speed Limit 44100 RPM (Max @ Max)
Case Pressure 1.7 bar (Working)
Case Pressure 5.2 bar (max)
Inlet Pressure 0.8 bar (Rated)

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 32

VIBRATION MOTOR- LOCATION

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 33

RAM K SHARMA, APAC CENTRAL TEAM 1/31/2020 34
Backup

APAC CENTRAL TEAM – RAM KUMAR SHARMA