What is industrialization ?

W
O
Q
• The massive deployment with same
I caracteristics.
E

1
 What is industrialization ?

W
O
Q
• The massive deployment with same
I caracteristics.
E

2
 What is industrialization ?

W
O
• Some numbers in metallurgy industries:
Q – The COREX process (Kohl Reduction)
• Laboratory researches : 1977-1981
I
• Pilot plant: 1981 – 1986 (5-> 10T/h but not continuous
E process)
• Prototype pilot plant: 1987 – 1999 (2000t/day)
• 1995 -2001: 6 plant (Korea, South africa, India)
• C3000 plant for bulgaria

1 process – full test and deployment: 24 years

& 10 plants !

3
 What is industrialization ?

W
O • Some numbers in service organisation:
Q – A law is adopted : each person can benefit
I of the RMI (french accronym for Minimal
E Social Income)
• Grow up from 0 to 17000 peoples in a dep. 
79 ~ peoples to help per working day (217d/y in
France)

4
 What is industrialization ?

W
O • In electrical industry:
Q – One new product generation
I – 2 years of development (Engineering)
E – 30 Development engineers
– Ramp-up after prototype tests.

Cf lessons provided by schneider …

5
 What is industrialization ?

W
O Some characteristics:
Q • A massive deployment
I
• A project from design to full production
E
Some questions:
• A process ? (processus in french)
• A Workflow ?

6
 Outline – WOQIE
W
O
What is industrialization ?
Q
I Organization and industrialization
E Quality and industrialization
Information systems and industrialization
Engineering for industrialization Risk management :
the red line of
this presentation

7
 Organization & industrialization

W
O
Technology n life cycle
Q Launch Maturation Production Stop
I
E

Organization realistic
 One leader
 Group dedicated for the maturation (sometime reduced
@ leader)
 Project organization
8
 Quality and industrialization

W
O The control system - a complex system
Q
I
Control system
E

Product

Manufactu
ring Tools
process

9
 Information system &
industrialization
W
O
• Several level of information management:
Q – Non conformities
I – Customer reclaim
E – Scrap management
– Manufacturing process plan
– Operational recipes
– Change requests & orders
– Problem solving methods

10
 The engineering project

W
O
• No normalized approach
Q • Several practices, linked @ engineering
I societies (SETEC, SAMES, BTP
E societes…)
– 3, 4, 5 phases…
• Several actors :
– Prime Contractor / , Suppliers, Process
Licence

11
 The engineering project

W
O
• Main milestones:
Q – Supplier choice in an international context
I – Financial investment: THE DO decision
E – Project financial control
– Project review
• Main issues for you:
– Coordinates contractors
– Perform contract

12
 The engineering project

W
O • Definitions:
Q – Basic Engineering for a plant project is the
I information set about process and project
E planning so that an senior prime contractor
can detail and drive the project until the
first run of the production unit.

13
 4 majors layout issues
W
• Facilities location
O
Q • Facility layout (department placement)
I • Department (workshop) layout
E • Office layout
L
L

14
 4 majors layout issues
W
• Facilities location
O
Q
I
E
L
L

Which is the best position for maximizing 'incomes' – delivery,

service... ? 15
 Supply chain design
W
• Supply chain design
O supplier manufactur custome
s stock
Q e r

I
E
L
L

contracting supplier / Location / intermediate & final stocks

/ transport mode (frequency, quantity, ways,...) 16
 CONCLUSION

1.The importance of
Industrialization are discussed
above.
2.In today’s scenario
industrialization plays a vital role
in the all round development of
human race.