Syllabus:

1. INTRODUCTION TO PLM AND PDM: Introduction to PLM, Need for PLM, opportunities and
benefits of PLM, different views of PLM, components of PLM, phases of PLM, PLM feasibility
study. PLM Strategies, strategy elements, its identification, selection and implementation.
Product Data Management, implementation of PDM systems. 8Hrs

2. PRODUCT DESIGN: Engineering design, organization and decomposition in product design,

product design process, methodical evolution in product design, concurrent engineering,
design for ‘X’ and design central development model. Strategies for recovery at end of life,
recycling, human factors in product design. Modelling and simulation in product.
8Hrs
3. PRODUCT DEVELOPMENT: New Product Development, Structuring new product
development, building decision support system, Estimating market opportunities for new
product, new product financial control, implementing new product development, market
entry decision, launching and tracking new product program. Concept of redesign of
product. 8Hrs

4. TECHNOLOGY FORECASTING: Technological change, methods of technology forecasting,

relevance trees, morphological methods, flow diagram and combining forecast of
technologies Integration of technological product innovation and product development in
business processes within enterprises, methods and tools in the innovation process
according to the situation, methods and tools in the innovation process according to the
situation. 8Hrs
 Syllabus:

1. PRODUCT BUILDING AND STRUCTURES: Virtual product development tools for

components, machines, and manufacturing plants: 3D CAD systems, digital mock-
up, model building, model analysis, production (process) planning, and product
data technology, Product structures: Variant management, product configuration,
material master data, product description data, Data models, Life cycles of
individual items, status of items. 8Hrs

Course Outcomes:

CO1: Explain the various strategies of PLM and Product Data Management.
CO2: Describe decomposition of product design and model simulation.
CO3: Apply the concept of New Product Development and its structuring.
CO4: Analyze the technological forecasting and the tools in the innovation.
CO5: Apply the virtual product development and model analysis.
Programme Outcomes:
PO1 : Engineering knowledge
PO2 : Problem analysis
PO3 : Design/development of solutions
PO4 : Conduct investigations of complex problems
PO5 : Modern tool usage
PO6 : The engineer and society
PO7 : Environment and sustainability
PO8 : Ethics
PO9 : Individual and team work
PO10: Communication
PO11: Project management and finance
PO12: Life-long learning
Programme Outcomes:

CO-PO Mapping

PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12

CO1 1 1 2

CO2 1 2 1 2 2 1

CO3 2 3 1 2

CO4 2 2 2 1 1 1

CO5 1 1 2 1

1 – Low Level : 2 – Moderate Level: 3 – High Level

Firms Sustainability
Life Cycle in a Manufacturing Industry
Life Cycle Integration
Product Life Cycle Stages
Managing Product Life Cycle
Product Life Cycle Cost
Product Life Cycle – Introduction Stage
3G Mobile Phones – Introduction Stage
Product Life Cycle – Growth Stage
Hyundai i10 model– Growth Stage
Product Lifecycle– maturity stage
Market Strategy – maturity stage
Product Life Cycle– Decline stage
Market Strategy – Decline stage
Assumptions Made in PLCM
 Features of PLM
• Item management
• Product structure management and maintenance
• User privilege management
• Maintenance of the state or status of documents and items
• Information retrieval
• Change management
• Configuration management
• Workflow management
• File/document management
• Information loss during updating is avoided
• Backup management
• History / System log
 Opportunities and benefits of PLM

1. Captures customer requirements better

2. Reduced time to market.

3. Improved process stability.

4. Improved product quality and reliability.

5. Reduced prototyping costs.

6. More accurate and timely request for quote generation.

7. Ability to quickly identify potential sales opportunities and revenue

contributions.

8. Savings through the re-use of original data.

9. Framework for product optimization.

 Opportunities and benefits of PLM
10. Reduced waste.
13. Develop products in an international collaborative development
environment
14. Provides manufacture in-house, or outsource manufacture to low-
cost suppliers
15. Deliver’s the required product at the required time in the required
place
16. Provide maintenance information on line, with up-to-date
documentation and service bulletins
17. Provide better product maintenance and service until the product is
eventually recycled and disposed of in an environmentally-sensitive
manner.
 Areas of PLM

1. Systems Engineering (SE)

2. Product and Portfolio Management (PPM)

3. Product Design (CAx)

4. Manufacturing Process Management (MPM)

5. Product Data Management (PDM)

Areas of PLM
Areas of PLM
Areas of PLM
 Phases of PLM

Conceive - Imagine, Specify, Plan, Innovate

 Phases of PLM
Design - Describe, Define, Develop, Test, Analyze and Validate
 Phases of PLM
Realize - Manufacture, Make, Build, Procure, Produce, Sell and Deliver
 Phases of PLM
Service - Use, Operate, Maintain, Support, Sustain, Phase-out, Retire,
Recycle and Disposal
 Need for PLM
 Outsourcing.

 functionality of product.

 Deregulation.

 Responsibility.

 Work pressure.

 Solutions offered by companies.

 Services offered to the product.

 Customized product.
 Need for PLM

 New product based on population.

 Globalization of employee.

 Environmental awareness.

 New technology provide opportunity.

 Sustainable development for future use.

 Stock exchange.

 Management responsibility.

 Lifetime of few products.

 Geopolitical Development.
 Module 2 - Product Design Process

 What is a Process?

 What is a design process?

 Module 2 - Product Design Process

 General Product design process

 Module 2 - Product Design Process

 Modern Product design process

 Module 2 - Product Design Process

 Relation between Process and Method

 Module 2 - Product Design Process

 Four Periods of Product Design

 Research Phase

 Analysis and Positioning Phase

 Conceptual design phase

 Detailed Design Phase & Design Output Phase