Professional Documents
Culture Documents
• Characteristics of Polymer
Physical properties of polymers
Thermal properties of polymers
1
Characteristics of Polymer
• Physical property
– Density
Specific gravity (ASTM D792)
specific gravity with respect to de-ionized water at
230C
2
Density of some polymers
3
Physical States/Phases
Single component Pure material
Liquid
Solid GAS
P
Vapour
4
Crystalline Solid of Small
Molecules
On heating at Tm
No order
Molecules move as
A whole
Liquid
Melt
Specific Volume
Tm
Temperature Tm
Temperature
6
Characteristics of Polymer
• Thermal properties
-Flow temperature Tf
-Thermal decomposition temperature (Td)
-Heat Distortion temperature (HDT) ASTM D648
- Melting temperature (Tm)
- Glass transition temperature (Tg)
Temperature above which the polymer
remains soft, flexible and rubbery and
below which it becomes hard, brittle and
glassy.
7
Change of State with Temperature
Rubbery
Glassy Or Visco Viscous
State elastic Liquid
(Brittle State (Polymer
Plastic) (Tough plastic melts)
and rubbers)
Tg Tf
8
Importance of Tg’s
• Elastomer: Tg less than room temperature
cross linked into a permanent network structure
they exhibit tremendous elasticity, as in the
rubber bands, gaskets and tyres.
Thermoplastics:Tgs ~ 1000C;
they are processed above Tg, but then are
solidified into plastic parts by cooling.
9
Importance of Tg’s
• Engineering plastics: Tg ~2000C
high in demand for strenuous applications
and tend to be expensive.
• Polymers with Tgs between room
temperature and 1000C do not crystalizes
are rather less widely applicable as bulk
materials, but are useful as adhesives.
10
Factors affecting the glass transition
Chemical Structure
temperature
• Hindrance to
segmental rotation Polymer Tg(oC) Tm(oC)
PE -120 137
to
[-CH2CH-]n
-125
R
PP -10 to 176
-18
PS 100 Amor-
phous
11
Factors affecting the glass transition
Chemical Structure
temperature
• Comparable Polymer Tg(oC)
size: increasing
polarity CH3 PP -10 to
-18
[-CH2CH-]n Cl PVC 89
R
CN Polyacry- 100
lonitrile
12
Factors affecting the glass transition
Chemical Structure
temperature
• Flexibility in Polymer Tg(oC)
side group
CH3
chain PMMA 105
CH3
CH3 CH2 PEMA 65
[-CH2C-]n
C=O CH3 CH2CH2 PPMA 35
O
R
13
Factors affecting the glass transition
temperature
CH3 Polymer Tg(oC)
• Syndiotactity
[-CH2C-]n
i-PMMA 45
C=O
O
a-PMMA 105
CH3
s-PMMA 115
• Trans isomers have higher Tg than cis:
• cis polybutadiene (Tg=-1080C)
• Trans-polybutadiene(Tg=-180C)
14
Effect of backbone structure on TM
O O
Polyester derivative
of ethylene glycol
[-C-R-C-O-CH2-CH2-O-]n
R Group Tm(oC)
(CH2)4 50
-Ph- 270
-Ph-Ph- 355
-Ph-CH2-CH2-Ph 220
-Ph-CH=CH-Ph- 450
15
Tg and Mol. Wt.
•Mobility of chain segments
Tg
affect the Tg
•Small chain would have
higher number of end group, Molecular Weight
lower Tg
T
Polymer g (K) K(K)
PVC 351 8.1x104
Flory-Fox equation
PS 373 1.2x105
K PMMA 387 2.1x105
Tg Tg
Mn
16
Tg and Composition
For homogeneous mixture of two components
Tg W1Tg1 W2Tg 2
Addition of Plasticizers:
Low mol wt. nonvolatile substance Improves
flexibility in polymer
Decreases the Tg
For Co polymers 1 WA WB
Tg ( AB ) Tg ( A) Tg ( B )
17
Effect of crosslinks
• Crosslinking elevates Tg
Fox-Loshaek equation
Tg Tg 0 K c c
Cross linking density
21
Thermodynamic Aspects of Tg
22
1st order and 2nd order derivatives
qrev U PV dG VdP SdT
23
Thermodynamic Aspects of Tg
Slope dependent Physical Quantities
• Coefficient of thermal 1 V
expansion V T p
• Heat Capacity H
cp
T p
25
Dilatometer
Measures change of volume upon heating
Liquid used: Hg, is known
Small Heating rate : 1-20 min-1
Tg:Change in slope of Volume
temperature curve
Tm: Discontinuity in volume temperature
curve
26
Dilatometer
Dilatometric data of specific
volume of Poly(N, N’
sebacoyl piperazine)
27
Study of Kovac
using
dilatometer
Specific volume
of polyvinyl
acetate
measured at 0.2
and 100h after
cooling rapidly
well above the
glass transition
temperature
28
Thermal expansion coefficient
Discontinuity in
l
g
Simha & Boyer
suggested
0.113
;Tg in K
Tg
29
DSC
30
Use of DSC analysis
– measure melting temperature,
– glass transition temperature,
– specific heat or heat capacity
– latent heat of fusion (area of the peak/heating rate)
– reaction energy and temperature,
– crystalline phase transition temperature and energy,
– % crystallinity
– denaturization temperatures, oxidation induction times
31
DSC
A discontinuity in Cp is
the characteristics of 2nd
order transition.
Cp=Cpl-Cpg
The temperature at Mid
point of the step
Change in Cp is the Tg
33
Heat Distortion temperature
• It is the temperature at which a standard test
specimen at a standard rate of heating gets distorted
to a fixed extent under a given load. (ASTM D648)
• Specimen size:
A standard bar 5" x ½" x ¼" is used for ASTM
Test Procedure:
The bars are placed under the deflection measuring
device. A load of 0.45 MPa is placed on each
specimen. The specimens are then lowered into a
silicone oil bath where the temperature is raised at
2° C per minute until they deflect 0.25 mm for ASTM.
34
Thermal Transition temperatures
Polymer HDT (oC) Tg(oC) Tm(oC)
35
Vicat Softening Temp. (ASTM D1525)
• the temperature at which a flat-ended needle (1sq.mm)
penetrates the specimen to the depth of 1 mm under a
specific load.
• Specimen Size:
The test specimen must be between 3 and 6.5 mm thick
and at least 10 mm in width and length. No more than three
layers may be stacked to achieve minimum thickness.
• Test Procedure:
Penetrating needle rests on the surface at least 1 mm from
the edge. A load of 10N is applied to the specimen. The
specimen is then lowered into an oil bath at 230 C. The bath
is raised at a rate of 50° per hour until the needle
penetrates 1 mm.
36
Characteristics of Polymer
• Mechanical properties
Static : Tensile, Shear properties
Transient: Creep and stress relaxation
Impact : Izod and Charpy
Cyclic :fatigue tests
37
Tensile properties
Illustration of a typical tensile-dogbone sample
ASTM D 638
T0
A0 W0
L0
38
Tensile properties
Stress
True Stress
F
F L
A0
T
A L0
L L
L
dl
L0 ln
T
L0
l L0
Hooke’s Law
E D
Young’s Modulus
Compliance
39
Tensile Properties
• Elastic Limit
• Initial, secant Modulus
• Yield Stress, Stiffness, Resilience
• Ultimate/tensile Strength
• Elongation at break
• Toughness
• Strain softening; orientation hardening; cold
drawing
40
Typical stress strain curves of
Various plastic Materials
41
Modulus vs temperature for
various polymers
109
Modulus (Pa)
106
Temperature
42
Simple Shear Deformation
Stress
F
A0
X
C
Hooke’s Law
J=1/G
G Shear Compliance
Shear Modulus
E=3G ; J=3D (incompressible material)
43
Mechanical properties of
Representative polymers
Polymer Elastic Yield Ultimate Elongation
Modulus Strength strength at break
(GPa) (MPa) (Mpa) (%)
PC 2.4 55-69 55-69 60-120
44