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Lecture:6

• Characteristics of Polymer
Physical properties of polymers
Thermal properties of polymers

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Characteristics of Polymer
• Physical property
– Density
Specific gravity (ASTM D792)
specific gravity with respect to de-ionized water at
230C

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Density of some polymers

Commodity Engg. Specialty


plastic plastic polymers

LDPE HDPE PP PC PSF PEEK Poly-


imide

0.91- 0.94- 0.90 1.2 1.25 1.263- 1.42


0.93 0.97 -.91 1.4

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Physical States/Phases
Single component Pure material

Liquid
Solid GAS
P
Vapour

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Crystalline Solid of Small
Molecules
On heating at Tm

No order
Molecules move as
A whole

Long range order


Only vibrational motion
No translational motion
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Transitions
Crystalline Solid
Crystalline polymer
Volume change, v

Liquid
Melt

Specific Volume
Tm

Temperature Tm

Temperature

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Characteristics of Polymer
• Thermal properties
-Flow temperature Tf
-Thermal decomposition temperature (Td)
-Heat Distortion temperature (HDT) ASTM D648
- Melting temperature (Tm)
- Glass transition temperature (Tg)
Temperature above which the polymer
remains soft, flexible and rubbery and
below which it becomes hard, brittle and
glassy.
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Change of State with Temperature

Rubbery
Glassy Or Visco Viscous
State elastic Liquid
(Brittle State (Polymer
Plastic) (Tough plastic melts)
and rubbers)
Tg Tf

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Importance of Tg’s
• Elastomer: Tg less than room temperature
cross linked into a permanent network structure
they exhibit tremendous elasticity, as in the
rubber bands, gaskets and tyres.

Thermoplastics:Tgs ~ 1000C;
they are processed above Tg, but then are
solidified into plastic parts by cooling.

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Importance of Tg’s
• Engineering plastics: Tg ~2000C
high in demand for strenuous applications
and tend to be expensive.
• Polymers with Tgs between room
temperature and 1000C do not crystalizes
are rather less widely applicable as bulk
materials, but are useful as adhesives.

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Factors affecting the glass transition
Chemical Structure
temperature
• Hindrance to
segmental rotation Polymer Tg(oC) Tm(oC)
PE -120 137
to
[-CH2CH-]n
-125
R
PP -10 to 176
-18
PS 100 Amor-
phous

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Factors affecting the glass transition
Chemical Structure
temperature
• Comparable Polymer Tg(oC)
size: increasing
polarity CH3 PP -10 to
-18
[-CH2CH-]n Cl PVC 89
R
CN Polyacry- 100
lonitrile

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Factors affecting the glass transition
Chemical Structure
temperature
• Flexibility in Polymer Tg(oC)
side group
CH3
chain PMMA 105
CH3
CH3 CH2 PEMA 65
[-CH2C-]n
C=O CH3 CH2CH2 PPMA 35
O
R
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Factors affecting the glass transition
temperature
CH3 Polymer Tg(oC)
• Syndiotactity
[-CH2C-]n
i-PMMA 45

C=O
O
a-PMMA 105
CH3

s-PMMA 115
• Trans isomers have higher Tg than cis:
• cis polybutadiene (Tg=-1080C)
• Trans-polybutadiene(Tg=-180C)
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Effect of backbone structure on TM
O O
Polyester derivative
of ethylene glycol
[-C-R-C-O-CH2-CH2-O-]n

R Group Tm(oC)
(CH2)4 50
-Ph- 270
-Ph-Ph- 355
-Ph-CH2-CH2-Ph 220
-Ph-CH=CH-Ph- 450
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Tg and Mol. Wt.
•Mobility of chain segments

Tg
affect the Tg
•Small chain would have
higher number of end group, Molecular Weight
lower Tg
T 
Polymer g (K) K(K)
PVC 351 8.1x104
Flory-Fox equation
PS 373 1.2x105
 K PMMA 387 2.1x105
Tg  Tg 
Mn
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Tg and Composition
For homogeneous mixture of two components
Tg  W1Tg1  W2Tg 2
Addition of Plasticizers:
Low mol wt. nonvolatile substance Improves
flexibility in polymer
Decreases the Tg

For Co polymers 1 WA WB
 
Tg ( AB ) Tg ( A) Tg ( B )
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Effect of crosslinks

• Crosslinking elevates Tg
Fox-Loshaek equation

Tg  Tg 0  K c c
Cross linking density

Low cross-link densities raise the viscosities of polymer melts.


Intermediate cross-link densities transform gummy polymers into materials that have
elastomeric properties and potentially high strengths.
Very high cross-link densities can cause materials to become very rigid or glassy.
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Interelationship between the Tg and Tm
The factors affecting Tg also affect the Tm.
Experimental observation

Tg  1 / 2Tm For symmetrical polymers


Tg  2 / 3Tm For unsymmetrical polymers

These are not universal relations.

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Thermodynamic Aspects of Tg

• Phase equilibria e.g boiling and melting are first


order transitions

• S,V and H are discontinuous

• Glass Transition 2nd order transitions


• Slope of S,V and H changes with increasing
temperature

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1st order and 2nd order derivatives
qrev  U  PV dG  VdP  SdT

dqrev  dU  VdP  pdV  G 


V   ;
 P T
H  U  PV
 G 
S  T  
dH  dU  PdV  VdP  T  p
G  H  TS
dG  VdP  SdT
dqrev
 dS  H    2
G
T Cp     T  2 
 T  p  T  p

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Thermodynamic Aspects of Tg
Slope dependent Physical Quantities

• Coefficient of thermal 1  V 
  
expansion V  T  p

• Heat Capacity  H 
cp   
 T  p

• The Isothermal Compressibility 1  V 


  
V  p T
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Measurement of Tg
Dilatometer :
Measures change of volume upon heating

Differential Scanning Calorimeter (DSC)


Measures change in capacity with temperature

Dynamic Mechanical Analysis(DMA)


Measurement of local relaxation time versus temp.

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Dilatometer
Measures change of volume upon heating
Liquid used: Hg,  is known
Small Heating rate : 1-20 min-1
Tg:Change in slope of Volume
temperature curve
Tm: Discontinuity in volume temperature
curve

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Dilatometer
Dilatometric data of specific
volume of Poly(N, N’
sebacoyl piperazine)

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Study of Kovac
using
dilatometer
Specific volume
of polyvinyl
acetate
measured at 0.2
and 100h after
cooling rapidly
well above the
glass transition
temperature

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Thermal expansion coefficient

Discontinuity in 
l
     g
Simha & Boyer
suggested

0.113
  ;Tg in K
Tg

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DSC

•Individual heaters maintain identical


temperatures of two small platinum holders
• a small (10-30 mg) polymer sample
mechanically sealed in a small aluminum pan
• Record the differential power needed to
maintain sample pans at equal temperatures

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Use of DSC analysis
– measure melting temperature,
– glass transition temperature,
– specific heat or heat capacity
– latent heat of fusion (area of the peak/heating rate)
– reaction energy and temperature,
– crystalline phase transition temperature and energy,
– % crystallinity
– denaturization temperatures, oxidation induction times

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DSC
A discontinuity in Cp is
the characteristics of 2nd
order transition.
Cp=Cpl-Cpg
The temperature at Mid
point of the step
Change in Cp is the Tg

For many amorphous


polymer
C p  Tg  115 Jg 1
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DSC Semi-crystalline polymer

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Heat Distortion temperature
• It is the temperature at which a standard test
specimen at a standard rate of heating gets distorted
to a fixed extent under a given load. (ASTM D648)
• Specimen size:
A standard bar 5" x ½" x ¼" is used for ASTM
Test Procedure:
The bars are placed under the deflection measuring
device. A load of 0.45 MPa is placed on each
specimen. The specimens are then lowered into a
silicone oil bath where the temperature is raised at
2° C per minute until they deflect 0.25 mm for ASTM.

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Thermal Transition temperatures
Polymer HDT (oC) Tg(oC) Tm(oC)

PE 29to 126 -120 to 137


-125
PP 40 to 152 -10 to -18 176

PC 39 to 148 150 Amorphous

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Vicat Softening Temp. (ASTM D1525)
• the temperature at which a flat-ended needle (1sq.mm)
penetrates the specimen to the depth of 1 mm under a
specific load. 
• Specimen Size:
The test specimen must be between 3 and 6.5 mm thick
and at least 10 mm in width and length. No more than three
layers may be stacked to achieve minimum thickness. 
• Test Procedure:
Penetrating needle rests on the surface at least 1 mm from
the edge. A load of 10N is applied to the specimen. The
specimen is then lowered into an oil bath at 230 C. The bath
is raised at a rate of 50° per hour until the needle
penetrates 1 mm. 

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Characteristics of Polymer
• Mechanical properties
Static : Tensile, Shear properties
Transient: Creep and stress relaxation
Impact : Izod and Charpy
Cyclic :fatigue tests

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Tensile properties
Illustration of a typical tensile-dogbone sample
ASTM D 638
T0

A0 W0

L0

Gage Length: ~50mm


Initial Width : 19or 29 mm
Initial Thickness: 4 to 14 mm
Over all length 63.5mm to 246 mm

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Tensile properties
Stress
True Stress

F
 F L
A0   
T

A L0
L  L

L
dl
L0     ln 
T

L0
l  L0 
Hooke’s Law

  E   D
Young’s Modulus
Compliance
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Tensile Properties
• Elastic Limit
• Initial, secant Modulus
• Yield Stress, Stiffness, Resilience
• Ultimate/tensile Strength
• Elongation at break
• Toughness
• Strain softening; orientation hardening; cold
drawing

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Typical stress strain curves of
Various plastic Materials

Weak and Soft


Strong and tough

Weak and brittle Strong and stiff

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Modulus vs temperature for
various polymers

109
Modulus (Pa)

106

Temperature

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Simple Shear Deformation
Stress

F

A0
X

C
Hooke’s Law

J=1/G
  G Shear Compliance
Shear Modulus
E=3G ; J=3D (incompressible material)

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Mechanical properties of
Representative polymers
Polymer Elastic Yield Ultimate Elongation
Modulus Strength strength at break
(GPa) (MPa) (Mpa) (%)
PC 2.4 55-69 55-69 60-120

LDPE 0.14-.28 6.9-14 10-17 400-700

PMMA 2.4-2.8 48-62 48-69 2-10

PP 1-1.6 23 24-38 200-600

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