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  • All Kilns SP/PC Kiln Grate PH Long Wet: Influence Factor Impact On Heat Consumption Impact On Kiln Capacity (Tons Lost)

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    mohanprocess24
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    The document discusses the impact of various factors on heat consumption and kiln capacity in different types of kilns. Water, ash, false air, and oxygen level all influence heat consumption, with water having the greatest impact of 2.15 GJ/ton. These factors also impact the tons of clay lost per unit of the influence factor. The document also provides a formula to convert from gross to net calorific value that accounts for water generated during combustion and moisture content of the fuel.

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    Use of AFR and process impact

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    AFR impact

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    The document discusses the impact of various factors on heat consumption and kiln capacity in different types of kilns. Water, ash, false air, and oxygen level all influence heat consumption, with water having the greatest impact of 2.15 GJ/ton. These factors also impact the tons of clay lost per unit of the influence factor. The document also provides a formula to convert from gross to net calorific value that accounts for water generated during combustion and moisture content of the fuel.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
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    11 views2 pages

    All Kilns SP/PC Kiln Grate PH Long Wet: Influence Factor Impact On Heat Consumption Impact On Kiln Capacity (Tons Lost)

    Uploaded by

    mohanprocess24
    The document discusses the impact of various factors on heat consumption and kiln capacity in different types of kilns. Water, ash, false air, and oxygen level all influence heat consumption, with water having the greatest impact of 2.15 GJ/ton. These factors also impact the tons of clay lost per unit of the influence factor. The document also provides a formula to convert from gross to net calorific value that accounts for water generated during combustion and moisture content of the fuel.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 2

    Influence Impact on heat Impact on kiln capacity (tons lost)

    factor consumption

    All kilns SP/PC kiln Grate PH Long wet


    Unit Unit

    Water GJ/t H2O 2.15* t cli 2.0 1.6 0.8


    (4.6)* /t H2O

    Ash GJ/t ash 1.1 t cli 0.26 0.22 0.11


    /t ash

    False air GJ/kNm3 1 (0.7)* t cli 0.24 0.2 0.07


    /kNm3

    Oxygen % q per % 1.8 % cap per 5.7* 5* 4.4*


    level O2 %O2
    Conversion Gross to Net Calorific Value

    Net C.V. = Gross C.V. – (wB + wM) x Hc [MJ/kgfuel]

    wB = Water generated by combustion [kgH2O/kgfuel]


    = 9 * H [kgH/kgfuel]

    wM = Moisture content of fuel [kgH2O/kgfuel]

    Hc = Heat of condensation of water (2.45 MJ/kgH2O)

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