Jishu Hozen – Step 4

What is Jishu Hozen Step 4?

It is Over-all Inspection.

Training in : -

1. Check-up skills through check up.

2. Exposure & restoration of minor equipment defects.

3. Exposure & restoration of minor Set-up defects.

Through overall check-ups or Inspection.

All above is to see how to operate the machine or equipment with required

Accuracy (i.e. Quality) to reduce defects to zero.

 Jishu Hozen – Step 4

For above you have to do following:-

1. Preparation of training modules & manuals for 6 Axis.

2. Preparation for training schedules.
3. 6 Axis are given below.
i. Fasteners/ Nuts & Bolts.
ii. Power transmission i.e. Drives & Bearings.
iii. Hydraulics.
iv. Pneumatics.
v. Lubrication.
vi. Electrical
4. Seven good habits – for Attitudinal change.
5. Practice on machine.
6. Tagging & correcting the abnormalities of JH 4 & JH kaizens.
7. Operators Knowledge evaluation /Skill JH 4.
8. Overall Evaluation of JH 4.
 Guidelines for JH Step 4
1. Make a list of No of Machines in cell
2. Make a Bar Chart of distribution of cell m/cs w.r.t. category Viz AA, A, B, C
3. Make a List of cell members
4. Make a Profile of cell members according to their age, make Pie Chart
5. Make list of Skills required for making Equipment competent operator. Viz –
fasteners, Drives(Belt, Chain, Pulley, Couplings), Hydraulics, Pneumatics,
M/c Specific Mechanisms
6. Make Radar chart for these skills giving marks between 1&2
7. Explain cellmembers with the help of maint, all above w.r.t m/c, during
these sessions please take the photographs
8. Upgrade operator’s skill in radar chart w.r.t macine.
9. Explain basic faults in that macine & how it can be taken care.
10.Mark Few of the PM check Points converted to CLITA sheet in Yellow colour
as a result of training.
Now operator has become equipment competetent & macine has completed
Step 4.