Title

VERTICAL SUMP PUMPS, CPXV or ECPJ

Presenter
KEN AULD
Vertical Sump Pumps, CPXV or ECPJ
Vertical Sump Pumps, CPXV or ECPJ
Common Pump Description Common Typical
• Industrial & Chemical Sump Pump Applications
• API 610, VS4/5 • Chemical industries
• Single stage suspended • Petrochemical industries
• Radially split Sump Pump • Refinery offsites
Common General description
The CPXV and ECPJ pump lines are based on there own
modular system, providing maximum design flexibility.
With this system, each pump can be custom engineered for
individual applications lengths and atmospheres.
 Brief Histories
CPXV ECPJ
• Developed using • Developed using
hydraulics from CPX, MK3 & hydraulics from ERPN
D-Line
• Manufactured in Brunn
• Manufactured in Newark since 1970
since 1990
• Worldwide population of
• Worldwide population of approx 1200 pumps
approx 2000 pumps
• Current rate of production:
• Current rate of production: 100 per year
260 per year and growing!!
 Basic designs
Standard (CPXV & ECPJ) - for handling products in chemical or petrochemical
industries, refinery offsite

Steam heated (CPXV & ECPJ) - for handling liquid sulphur.

Cantilever type (ECPJ Only) - for all applications where no external
lubrication or flushing is allowed e.g. hot and dirty liquids, molten salts, liquids
with tendency to crystallize or became viscous.
 Nomenclature
CPXV
 80-50CPXV200 - Semi-Open multivane
impeller with back vanes
 80-50CPXRV200 - Recessed multivane
impeller
 80-50CPXV- WW200A - D-Line Hydraulics
Used (A is for Inducer)
 3K10x8CPXV-16HRV – MK3 Hydraulics
Used
 50CPXV350 – API Hydraulics
ECPJ
 ECPJ Closed multivane impeller with front
wear rings and back vanes.
 ECPJ - R Closed multivane impeller with
front and back wear rings (API 610).
 ECPJ - O Open multivane impeller with
back vanes (optional with wear plate).
 ECPJ - F Free flow impeller with back
vanes
 Similar Ranges

CPXV
Capacity: up to 1400 m3/h (6160 GPM)
Head: up to 250 m (820 ft)
Temperature: up to 350 °C (662 ° F)
Pressure: up to 25 bar (365 PSI)
Max. setting 10m+ (30 ft +)
ECPJ
Capacity: up to 500 m3/h (2200 GPM)
Head: up to 150 m (495 ft)
Temperature: up to 350 °C (662°F)
Pressure: up to 16 bar (232 PSI)
Max. setting 6m (20 ft)
 Similar Ranges
CPXV ECPJ
• 40+ Sizes • 34 Sizes
• 2 Basic Designs • 4 Basic Designs
• 5 Hydraulic Designs • 4 Hydraulic Designs
• 9 Shaft seal designs • 7 Shaft seal designs
• 3 Baseplate Designs • 3 Baseplate Designs
• 4 Standard Material • 7 Standard Material
Combinations Combinations
 Comments to API
API API 610 Requirements 10th Edition ECPJ Comments CPXV Comments
Para
5.1.31 Casings shall use studs and 12mm Casing Fastners are not all studs and
min…   on 125 & 160 sizes 10mm are used
5.3.10
Spiral Wound of 'O'Ring gaskets shall be Confined gasket provided to
provided   submerged casing but not of this type
5.4.1.1 Nozzle openings for pressure
connections shall not include DN32, 65, DN32, 65 & 125 are used at the casing
90, 125, 175, 225   and DN125 size
5.4.1.2 0.25 NPS used on other than main
At least 0.5 NPS size connections…   suction and discharge nozzle bores.
5.4.2.5 Flanges are back machined   Not provided
5.3.3, Cannot be met on the casing, but
5.5 Twice Table 4 Nozzle Loads…   available on soleplate discharge.
5.7.1 Impeller pumping vanes ...shall not be Closed impellers use front and back
used to balance the thrust wear rings to balance the thrust,
however if semi open impellers are
specified, these will use back vanes  
5.8.1 Mechanical seals and sealing system in Standard Cartridge seals meet par. 5.8.2
accordance with ISO 21049 (= API to 5.8.11. Seals and sealing systems in
Standard 682) compliance with API 682 can be
supplied at extra price.  
5.10.2.2 The bearing...housings shall be Oil circulation is ensured by the
equipped with constant level sight feed pumping – effect of the angular contact
oilers ... ball bearings .  
8.3.3.2 Shafts total runout along length shall be 0.13mm maximum offered
< 0.04mm/m, 0.08mm maximum  
8.3.3.3 The pump shaft shall be one piece, Above certain pump length, a multiple span limit of 1700mm, above this
unless otherwise approved by shaft arrangement is used for ease of separate shafts are provided to ease
purchaser. maintenance. shipping.
Steam heated Design
Heating jacket Steam

Internal bearing flushing

ECPJ Hydraulic designs

Closed multivane impeller with front

Closed multivane impeller with front
and back wear rings (API 610) ECPJ -
wear rings and back vanes ECPJ
R
Closed multivane impeller with front
wear rings and back vanes
ECPJ

Open multivane impeller with back vanes Free flow impeller with back vanes
ECPJ - O ECPJ - F
 CPXV Hydraulic designs

SCREWED SCREWED
KEY DRIVE
IMPELLER IMPELLER
IMPELLER

CPXV WITH CPX CPXV WITH WW/CW

CPXV WITH CPXR HYDRAULICS
HYDRAULICS HYDRAULICS

KEY DRIVE WITH

KEY DRIVE
IMPELLER INDUCER
IMPELLER
CPXV Hydraulic designs

CPXV WITH MARK 3 HYDRAULICS

Shaft Sealing

No liquid normally present at seal

 Shaft Sealing Designs
CPXV ECPJ
• Carbon Segmental Bush • V – Ring
• Proprietary Labyrinth Seal • Throttle Bushing
• Magnetic Seal • Lip Seal
• V – Ring • Soft Packing
• PTFE Lip Seal • API610 8th Edition Cartridge Seal
• Soft Packing • Single Mechanical Seal – Dry Running
• API610 Style Cartridge Seal • Double Mechanical Seal – Un-pressurized
• Single Mechanical Seal – Dry Running • Double Mechanical Seal - pressurized
(Gas)
• Double Mechanical Seal – Un-pressurized
• Double Mechanical Seal - pressurized
 Soft
packing
Atmosphere
Grease box

Packing rings

Lantern ring

Tank
Double mechanical seal (back to back)
API 610 7th Edition Barrier fluid outlet

Atmosphere

Tank

Barrier fluid inlet

Single mechanical seal (API 610 8th Edition)
Flushing

Atmosphere

Tank

Cooling (optional) Quench

Double mechanical seal
Barrier fluid outlet
unpressurized (API 610 8th Edition) Barrier fluid inlet

Atmosphere

Tank

Cooling (optional) Flushing

Double mechanical seal
Barrier fluid outlet
pressurized (API 610 8 Edition)
th
Barrier fluid inlet

Atmosphere

Tank

Cooling (optional) Flushing

 Soleplate Designs
CPXV
• Rectangular
• Round ANSI 150lbs
• Round ANSI 300lbs
• Any one of designs
ECPJ
• Rectangular (non-pressurized)
• DIN 2501 PN 6
• Max tank pressure 6 Bar
• Round ANSI 150lbs
• Max tank pressure 6 Bar
• Round ANSI 300lbs
• Max tank pressure 6 Bar
• Customer specific dimensions are also
available.
 Standard Materials
CPXV ECPJ
The CPXV does not fully comply to • API S-5 Carbon Steel/Carbon Steel
API610 Material specs, however the below
material standards are designed to be • API S-6 Carbon Steel/12% Chrome
generically similar to that of API610
• API S-8 Carbon Steel/316 ss
• API S-1 Carbon Steel/Carbon Steel
• API C-6 12% Chrome/12% Chrome
• API S-8 Carbon Steel/316 ss
• API A-8 316ss/316ss
• API A-8 316ss/316ss
• API D-1 Duplex/Duplex
• API D-1 Duplex/Duplex
Standard Materials for
Line Shaft Bearings
CPXV ECPJ
• Fluorosint (Mica filled PTFE) • PTFE

• Alpha Sintered Silicon Carbide (SiC)/Cr • VITON

Oxide on 316ss
• Carbon
• Alpha Sintered Silicon Carbide (SiC)/Cr
Oxide on Hastalloy C • Bronze

• Cutless Rubber • Tungsten Carbide

• Graphalloy GM205.3 • Cast Iron (for Liquid Sulphur Pumps)

• Graphalloy-Iron (for Liquid Sulphur pumps) • PEEK

• Graphalloy GM119.3

• PEEK
 Piping
All seal flushing plans acc. API 610 7th and 8th Edition except
API Plan 13

All barrier fluid systems acc. API 610 7th and 8th Edition
(Barrier fluid reservoir to be mounted separately)

All quench systems acc. API 610 7th and 8th Edition

Bearing housing cooling (API Plan A)

 Other Features
CPXV ECPJ
• API Bearing Spans • Internal or External Bearing Lubrication
• Impeller setting without removing the pump • Bearing Cooling
• Internal or External Bearing Lubrication • Suction Strainer
• Bearing Cooling • Suction Pipe (for Pump Setting >6m)

• With or without Bearing Air Gap • Slim Line Design

• Suction Strainer
• Suction Pipe (Any Length)
• Slim Line Design
• Available as ATEX Zone 1 or 2
• Available as ATEX Zone 0 beneath the soleplate
• Lengths available over 10 meters