Inamics: SINAMICS S120 - News March 2007

Automation and Drives
SINAMICS
SINAMICS S120 - News
March 2007
New SINAMICS S120 components from

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Drive Technology ! !
SINAMICS S120
New components
components Basic Line Module (BLM) booksize format
New functions
 Basic Line Modules are non-regulated infeed units
STARTER
 Planned release and Order Nos. [MLFBs] for the internal air-cooled
version:
 20kW (scheduled release 03/2007) 6SL3130-1TE22-0AA0
 Planned release and Order Nos. [MLFBs] for the Cold-Plate cooling
version:
SINAMICS 03/2007, Page 2

© Siemens AG 2006 - We reserve the right to make changes
Basic Line Module (BLM) booksize format

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SINAMICS S120 100mm 150mm 200mm
Power rating
New components
components  20kW and 40kW with diodes
 100kW with thyristors
New functions
Control/communication
 All BLMs will be implemented with 20kW 40kW
STARTER 100kW
DRIVE-CLiQ (ABO).
Chopper
 20kW and 40kW integrated
 100kW external
Cooling types
 Internal air cooling: 20kW ; 40kW ; 100kW
 Cold Plate: 20kW ; 40kW ; 100kW
Radio interference suppression and cable lengths

 EN61800-3
Cat. C2 Cat. C3 -
> 350 m
Basic Line Filter Reactor 350 m 1000 m
Target: 630 m
BLM 20kW, 40kW
Reactor - - 1000 m
> 350 m
Basic Line Filter Reactor 350 m 1000 m
Target: 630 m
BLM 100 kW
Reactor - 350 m 1000 m

Basic Line Module (BLM) booksize format

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SINAMICS S120
New components
components
New functions
STARTER
BLM 20kW and 40kW BLM 100kW

with diodes and with thyristors
integrated chopper

New SINAMICS S120 components from

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SINAMICS S120
New components
components Motor Modules booksize with new gating unit/DRIVE-CLiQ Asic
 New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize motor
New functions modules as hardware basis for the following new functions:
STARTER
 Safety Integrated extended functions (SS1, SS2, SOS, SLS, SSM)
 Edge modulation
 Planned release and Order No. [MLFB] for the internal air cooled
versions, external air cooling and Cold-Plate cooling :
 3A...200A (scheduled release 03/2007) 6SL312x-xTExx-xAA3
Line Modules booksize with new gating unit/DRIVE-CLiQ-Asic

 New gating unit/DRIVE-CLiQ Asic (DAC-ABO) for booksize line
modules (all ABOs on the same hardware basis)
 Scheduled release and Order No. [MLFB] for the internal air-cooled
versions, external air cooling and Cold-Plate cooling:
 16kW...120kW (scheduled release 03/2007) 6SL313x-xTExx-xAA3

New SINAMICS S120 components from V2.5

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SINAMICS S120
New components
components Active Interface Module (AIM) booksize format
New functions
 Filter / reactor unit for Active Line Modules (ALM) booksize
STARTER
 scheduled release and Order Nos. [MLFBs]:

 16kW (schedule for V2.6) 6SL3100-0BE21-6AB0
 36kW (schedule for V2.6) 6SL3100-0BE23-6AB0
 55kW (scheduled release 06/2007) 6SL3100-0BE25-5AB0

Active Interface Module (AIM) booksize format

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Drive Technology !
SINAMICS S120 Previously: Line filter included “Clean-Power-Filter” and HF filter !
 Cannot be connected to IT line supplies ALM

 Line reactor not included in the booksize format WLF
New components
components
Line filter Active Line Module
Switching frequency + EMC C2
HF reactor
New functions T1 D1 T2 D2 T3 D3
HF reactor
STARTER Cd
T4 T5 T6
D4 D5 D6
+ basic interference suppression

New: Active Interface Module to connect the ALM on the line side
Optional line filter to maintain limit value C2 according to EN61800-3
 Active Interface Module with the following function units
 Line reactor
 Switching frequency filter (“Clean-Power-Filter”)
 Basic interference suppression to maintain limit value C3 BLF AIM ALM
Basic Line Filter Active Interface Module Active Line Module

EMV C2 Switching frequency + EMC C3

Active Interface Module (AIM) booksize format

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Drive Technology !!
SINAMICS S120 200mm
New components
components
Supplementary functionality AIM to the HF reactor:
 Step-up factor up to 2 (instead of 1.6)
New functions
 Total cable length up to 1000m (instead of 350m)
using improved damping behavior of the line reactor
STARTER
 Integrated temperature sensor (protection against
overheating)
 Terminals are safe to finger touch (IP20)
 Integrated switching frequency filter ("Clean-Power")
 Integrated basic interference suppression to maintain
Category C3 55kW
300mm
Additional features:
 Compact design using forced ventilation/cooling
 Suitable for connection to IT line supplies
=> disconnect the ground connection of the basic
interference suppression
80 / 120 kW


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SINAMICS S120
New components
components AC Drive chassis units with liquid cooling
New functions
 Liquid cooling with integrated stainless steel heat exchanger, suitable
for enclosed (wrt the atmosphere) or open cooling systems
STARTER  High power density: For the same electrical data, significantly more
compact when compared to the air-cooled version
 Significantly lower noise level with respect to the air-cooled version
 Can be mounted on the rear panel – either vertically or
horizontally
 Scheduled release and Order Nos. [MLFBs]:

 210A (scheduled release 05/2007) 6SL3315-1TE32-1AA0


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SINAMICS S120
New components
components
TM54F (Terminal Module Failsafe)
 Safety Terminal Module to control Safety Integrated extended functions:
STO, SBC, SS1, SS2, SOS, SLS, SSM
New functions  6SL3055-0AA00-3BA0 (scheduled release 05/2007)
STARTER CUA32 (Control Unit Adapter for PM340)
 Control Unit Adapter (as for CUA31) – additionally with onboard
HTL/TTL encoder evaluation to 15-pin Sub-D socket
 6SL3040-0PA01-0AA0 (scheduled release 05/2007)
Redesign SMC30 (Sensor Module Cabinet, HTL/TTL and SSI)

 Module width reduced from 50mm to 30mm
 6SL3055-0AA00-5CA1 ? (scheduled release 05/2007)
Redesign CU310
 PMIF connector has been modified =connection CU<>power unit (increased
ruggedness)
 Additional KTY84 evaluation on the HTL/TTL encoder evaluation
 Equipping possibility for D410
 Safety certification (STO, SBC, SS1) – only for redesign CU
 CU310 DP (scheduled release 05/2007) 6SL3040-0LA00-0AA1
 CU310 PN (scheduled release 05/2007) 6SL3040-0LA01-0AA1

DRIVE-CLiQ encoder (machine encoder)

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SINAMICS S120
New components
components
Features
 DRIVE-CLiQ integrated in the encoder
New functions  SME and SMC not required
 IP 67 degree of protection
STARTER
 Synchronous flange / clamping flange / hollow shaft
Absolute encoder
 Singleturn and multiturn
 Resolution, singleturn encoder: 22 bit ST
 Resolution, multiturn encoder: 22 bit ST, 12 bit MT
Customer benefits
 Cost saving through system cabling
 Lower space requirement by eliminating SMC / SME
Scheduled release and Order No. [MLFB]

 Scheduled release 05/2007 (with SINAMICS FW V2.5 SP1)
 6FX2001-5xDxx-0AA0

DRIVE-CLiQ encoder (machine encoder)

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SINAMICS S120
New components
components
New functions
STARTER

New SINAMICS S120 functions from V2.5

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SINAMICS S120
Overview (1): Legend:
New components
additional details in this set of overheads
New functions
functions additional details in a separate set of overheads
STARTER
 DCC (Drive Control Chart) with graphic interconnection Editor (DCC Editor)
 Graphically configurable blocks (logic, arithmetic and closed-loop control functions)
 Block types that can be freely instantiated (flexible scope)
 Can run on SIMOTION and SINAMICS controllers (DCC SINAMICS, DCC SIMOTION)
 EPos expanded functionality:

 Traversing blocks / new request: “Travel to fixed stop”
 Traversing blocks / new progress conditions: “External block change enable”
 Position tracking completed for absolute encoders (load gearbox)
 Jerk limiting
 “Set reference point” – also for intermediate stop (traversing blocks and MDI)
 Reversing cam functionality – also for reference point approach without reference cams
 Automatic speed controller setting for servo (frequency response analysis)

 Automatic firmware upgrade/downgrade for DRIVE-CLiQ components
 Automatic line frequency detection
 Replacing a Sensor Modules for DRIVE-CLiQ motors (when replacing spare part,
“empty” SMI)


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SINAMICS S120
New components
Overview (2):
 STARTER project is directly saved on the CF card (without a controller on site)
New functions
functions
 Edge modulation in the vector control type – also for booksize units
STARTER (higher output voltages)
 Higher output frequencies in the V/f mode – e.g. for textile applications
(up to 600Hz)
 Evaluation of SSI encoders on AC Drive controller CU310 (onboard interface)
 Harmonized sampling times for vector control (250µs and 500µs)
 Support for new motor series/types:

 1FT7 (synchronous servomotor)
 1FN3 continuous load (linear motor for continuous load operation)
 1PL6 (functionally released since V2.1, now available as catalog-listed motor)


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SINAMICS S120
New components
Overview (3):
 Safety Integrated extended functions:
New functions
functions
Safety functionality integrated in the drive that can be controlled via Profisafe
(PROFIBUS) or the safety Terminal Module TM54F:
STARTER  STO (Safe Torque Off) – torque safely turned off (previously SH – safe standstill)
 SBC (Safe Brake Control)
 SS1 (Safe Stop 1) STO after a delay time has expired, zero speed with no torque
 SS2 (Safe Stop 2) SOS after a delay time has expired, zero speed with full torque
 SOS (Safe Operating Stop) – safe operating stop with full torque
 SLS (Safely-Limited Speed)
 SSM (Safe Speed Monitor) – safety-relevant feedback signal of the limited speed
 (safety-relevant zero speed detection, (n<nx) at a safety-relevant output)
 DC brake for servo and vector control

Increases the braking torque and therefore reduces the braking time by impressing
a DC current into the winding of an induction motor
 Simultaneous cyclic operation of PROFIBUS and PROFINET on CU320

PROFIBUS onboard interface on the CU320 and PROFINET Option Board CBE20
 PROFIBUS and PROFINET can be assigned cyclic interfaces IF1 and IF2
 IF1 has the full functionality: Max. PZD scope, clock-cycle synchronism, safety-relevant
capable (PB), peer-to-peer data transfer (PB)
 IF2 has reduced functionality: Lower PZD scope (16 words in the send and receive directions
for DO Servo and Vector), no clock-cycle synchronism, not safety-relevant capable, no peer-
to-peer data transfer, no standard telegram selection via p0922


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SINAMICS S120
New components Automatic controller setting for servo (frequency response analysis)
New functions
functions  Automatic setting of the speed controller and the DSC position controller
(with SCOUT) based on transfer functions in the frequency range.
STARTER
 The automatic speed controller setting has the following features:
 Control loop identification using FFT analysis
 Filters are automatically set in the current setpoint arm – e.g. to dampen
resonance effects
 Automatic controller setting (gain factor Kp, integral action time Tn)
 The automatic controller settings can be checked using the measuring

function.

Automatic controller setting for servoPREL

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SINAMICS S120
New components
2 3
New functions
functions
STARTER
4 Result
1
Accept, Yes/No

Automatic controller setting for servoPREL

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SINAMICS S120
New components
New functions
functions
After
STARTER
Before
After
Before


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SINAMICS S120
New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

components
New functions
functions
 From SINAMICS firmware version 2.5 onwards – when booting - DRIVE-
STARTER CLiQ components are automatically upgraded or downgraded to the
status of the component firmware version on the CF card.
 Components that cannot be downgraded to the component firmware
version of the CF card (e.g. old firmware on the card and new
components, on which the old firmware cannot be loaded) remain at
their present firmware release.
 The firmware version combinations that are therefore obtained will be
system-tested and released.
 The status of the upgrade – downgrade operation is displayed on the
LEDs of the controller and the LEDs of the components.
 Note: In V2.5, after the update has been completed, to accept the
firmware a power off/on must be manually carried-out at the module.
This is displayed in the form of an alarm.


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SINAMICS S120
New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

components
New functions
functions
 When replacing parts / components, the following rules apply - or are
STARTER obtained:
 Parts / components can principally be replaced without STARTER/SCOUT.
This functionality has been available since V2.2 with the factory setting of the
parameters for topology comparison stage (p9906=0 “high”) and for
component replacement (p9909=1 “accept replacement”).
 Replacing parts / components with CU firmware version <= V2.4:
The user must ensure that the firmware version of the components that will be used
as replacement is higher/the same as the component firmware version on the CF card.
 Replacing parts / components with CU firmware version >= V2.5:

The system automatically carries-out an upgrade/downgrade of the DRIVE-CLiQ
components if the firmware version of the components differs from the component
firmware version on the CF card.


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SINAMICS S120
New components Automatic line supply frequency detection
New functions
functions  Previously, it was necessary to enter the rated line frequency (50Hz or
60Hz line supply) when configuring/engineering the infeed unit.
STARTER
 Disadvantage: If, for different rated line supply frequencies at the
commissioning and installation location, the parameters for the rated
line supply frequency were not adapted, then after booting, the drive
system output a message.
 With SINAMICS FW V2.5 it is not necessary to enter the rated line

frequency. When operation is enabled - the system determines the actual
frequency and sets the rated line supply frequency to 50Hz or 60Hz
corresponding to the parameter.
  The system can be operated on either 50Hz or 60Hz line supplies

without any other operator action required (no manual setting).

Automatic line supply frequency detection

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SINAMICS S120
New components
New functions
functions
STARTER
2 .4
V
.5
V2


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SINAMICS S120
New components Sensor Modules connected to DRIVE-CLiQ motor (SMI):

Part replacement with “empty” SMI
New functions
functions
 SMI data (motor and encoder data) from DRIVE-CLiQ motors can,
STARTER from SINAMICS FW V2.5, be saved on the CF card.
 This means that when a defective Sensor Module - connected to a

DRIVE-CLiQ motor – has to to be replaced – then it can be replaced by
an “empty” SMI. The system then runs with the SMI data on the CF card.
  A replacement part (“empty” SMIxx) can be used for all DRIVE-CLiQ

motors.
 The parameters saved on the CF card can be written to the “empty”

SMI per parameter or using STARTER.


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SINAMICS S120
New components Saving a STARTER project directly on the CF card

New functions
functions  The STARTER configuration can be saved in the CF-card format:
STARTER  Using a write device connected at the PC -> directly to the CF card
 On the hard disk
 data is saved / archived directly in the CF card format

 CF cards can be written to for series machines
 changes can be made and then sent on a CF card to the
machine / plant (no STARTER know-how is required on-site)

Saving STARTER offline project on a CF card

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SINAMICS S120
New components
New functions
functions
STARTER
1


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SINAMICS S120
New components
Edge modulation in the vector control type – also for booksize units
 A higher output voltage can be achieved using edge modulation. This means that
New functions
functions
the drive converter output voltage can reach the connected line supply voltage
level – even when using non-regulated infeed units without step-up controller
STARTER values.
 For SINAMICS chassis units, edge modulation has been implemented since FW
V2.3. For the booksize units, the function is enabled with FW V2.5 in conjunction
with the power units with new gating unit Asic (DAC-ABO) (6SL312x-xTExx-xAA3).
 For reasons of stability, in practice (steady state), approx. 3% control margin to the
theoretical maximum value of the output voltage is maintained. This means that
the max. output voltage is given by:
0.72 * Vd (with edge modulation)
0.67 * Vd (without edge modulation)
 The magnitude of the DC link voltage depends on the Line Module.

 For Basic Line Modules and Smart Line Modules the following applies:
Vd = 1.32 ... 1.41 * V line supply
 For Active Line Modules the following applies: Vd = 1.5 * V line supply (1.41...2.0)
 Note: The servo control type reaches a modulation depth of 0.71 * Vd


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SINAMICS S120
Harmonizing the basis sampling times in the vector control type
New components
 The basis sampling time (=current controller clock cycle) in the vector control
New functions
functions type was previously pre-assigned with the following values from the system
depending on the number of drives configured on the CU:
STARTER  250µs for 1st and 2nd vector drive on a controller
 400µs from the 3rd vector drive on a controller
 From SINAMICS firmware version 2.5, the basis sampling time from the 3 rd drive
onwards is pre-assigned as 500µs on a controller – instead of previously 400µs.
 Reason for the change / advantages:
 When connected to a clock-cycle synchronous Profibus (therefore this also involves
SINAMICS_integrated) the basis sampling time must be a multiple of 125µs.
 The previous sampling time change to 400µs meant that the pulse frequency had to be
changed
 As a result of the change to the pulse frequency, a sinusoidal filter was no longer able to be
operated
 With a basis sampling time of 500µs, the pulse frequency remains at 4kHz when using a
sinusoidal filter
250µsec  4kHz or 2kHz (depending on f_pulse_rated of the power unit, for
sinusoidal filter always 4kHz)
400µsec  2.5kHz or 1.25kHz
500µsec  2kHz (4kHz is kept for sinusoidal filter operation, as a multiple
of 2kHz can be set)
 When projects are converted, the previous basis sampling time of 400µs is kept –
however it can always be manually set.

Additional STARTER functions from V4.1

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SINAMICS S120
New components
Functions in the topology view and DRIVE-CLiQ topology rules
 The topology view has been expanded by the following functions:
New functions  A DRIVE-CLiQ hub has been inserted
 Components and their display (sub-topology) can be activated / deactivated
STARTER
 DRIVE-CLiQ topology rules are taken into account for the offline configuration
topologies that can run from the offline configuration


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SINAMICS S120
New components TM41 screen forms for pulse encoder emulation
New functions
 Screen forms to graphically configure the pulse encoder emulation of the
TM41 module
STARTER


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SINAMICS S120
Interlocking reference quantities and additional parameters
New components
 Reference quantities and additional parameters can be blocked so that online
New functions motor and control parameter calculations are not overwritten.
  offline parameterized reference parameters, that are not to be set to nominal
STARTER quantities, are kept
  offline parameterized parameters – e.g. for controller settings or torque limits –
are kept


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SINAMICS S120
Measuring function and function generator – also for vector
New components
 The measuring function and the function generator as commissioning tool are
New functions now available in the vector mode
STARTER


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SINAMICS S120
Screen forms for motor identification – also for servo
New components
 The screen forms for motor identification (calculation, stationary and rotating
New functions measurement) are now also available in the servo mode
 Standard operator control for servo and vector
STARTER
4
Motion Control
SIMOTION
Many thanks

Inamics: SINAMICS S120 - News March 2007

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Automation and Drives

New SINAMICS S120 components from

SINAMICS 03/2007, Page 2

Basic Line Module (BLM) booksize format

Radio interference suppression and cable lengths

SINAMICS 03/2007, Page 3

Basic Line Module (BLM) booksize format

BLM 20kW and 40kW BLM 100kW

SINAMICS 03/2007, Page 4

New SINAMICS S120 components from

Line Modules booksize with new gating unit/DRIVE-CLiQ-Asic

SINAMICS 03/2007, Page 5

New SINAMICS S120 components from V2.5

 scheduled release and Order Nos. [MLFBs]:

SINAMICS 03/2007, Page 6

Active Interface Module (AIM) booksize format

 Cannot be connected to IT line supplies ALM

+ basic interference suppression

Basic Line Filter Active Interface Module Active Line Module

SINAMICS 03/2007, Page 7

Active Interface Module (AIM) booksize format

SINAMICS 03/2007, Page 8

New SINAMICS S120 components from V2.5

 Scheduled release and Order Nos. [MLFBs]:

SINAMICS 03/2007, Page 9

New SINAMICS S120 components from V2.5

Redesign SMC30 (Sensor Module Cabinet, HTL/TTL and SSI)

SINAMICS 03/2007, Page 10

DRIVE-CLiQ encoder (machine encoder)

Scheduled release and Order No. [MLFB]

SINAMICS 03/2007, Page 11

DRIVE-CLiQ encoder (machine encoder)

SINAMICS 03/2007, Page 12

New SINAMICS S120 functions from V2.5

 EPos expanded functionality:

 Automatic speed controller setting for servo (frequency response analysis)

SINAMICS 03/2007, Page 13

New SINAMICS S120 functions from V2.5

 Evaluation of SSI encoders on AC Drive controller CU310 (onboard interface)

 Harmonized sampling times for vector control (250µs and 500µs)

 Support for new motor series/types:

SINAMICS 03/2007, Page 14

New SINAMICS S120 functions from V2.5

 DC brake for servo and vector control

 Simultaneous cyclic operation of PROFIBUS and PROFINET on CU320

SINAMICS 03/2007, Page 15

New SINAMICS S120 functions from V2.5

 The automatic controller settings can be checked using the measuring

SINAMICS 03/2007, Page 16

Automatic controller setting for servoPREL

SINAMICS 03/2007, Page 17

Automatic controller setting for servoPREL

SINAMICS 03/2007, Page 18

New SINAMICS S120 functions from V2.5

New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

SINAMICS 03/2007, Page 19

New SINAMICS S120 functions from V2.5

New components Automatic firmware upgrade/downgrade for DRIVE-CLiQ

 Replacing parts / components with CU firmware version >= V2.5:

SINAMICS 03/2007, Page 20

New SINAMICS S120 functions from V2.5

New components Automatic line supply frequency detection

 With SINAMICS FW V2.5 it is not necessary to enter the rated line