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水冷螺杆式冷水机组主要由半封闭式螺杆压缩机
、壳管式冷凝器、干燥过滤器、热力膨胀阀、壳管
式蒸发器、以及电器控制部分等组成。
控制系
螺杆压
统
缩机
冷冻水 蒸发器
进出口
冷凝器
冷却水
进出口
螺杆式水冷机组实物图
3. Equipment structure
The water-cooled screw chiller is mainly composed of a semi-cl
osed screw compressor, shell and tube condenser, drying filter,
thermal expansion valve, shell and tube evaporator, and electri
cal control part.
Control
Screw compr
System
essors
Cooling
water
inlet
and out
环境领先制冷剂 操作简单方便
图形化操作
HFC134A 机组紧凑省空间
运行振动小 (<1015mm)
三级静音装置 水接管卡箍连接,简单方便
完全充注冷媒和润滑油
3. Equipment structure
Advantages of screw unit
patent06Ncompressor
Electronic expansion valve
Efficient overflow evaporato
r/Condenser
Multi compressor, According
to user load,Flexible adjustm
Higher efficiency ent,Superior part load perfor
mance
低 振 动 高精度阴阳转子,保证运行平稳
High-precision Yin-Yang rotor to ensure smooth operation
转子加工精度
达到微米级
Rotor machining accuracy rea
ches micron level
三、设备结构 Equipment structure
微米意味
精密的转子 着 ...... 头发的直径
加工精度达微米级 Hair diameter
Micron
Processing precision reaches micron means ...
level
1 微米
1 Micron
三、设备结构
3.3 超高效传热管
• TURBO-B 开利专利超高效蒸发管
开利超高效蒸发管以开利尖端技术,针对不同传热机
理、流体介质设计的特殊换热表面,使传热效率达到
最优,同时降低沿程流动压力损失,减少用户能耗。
3. Equipment structure
3.3 Ultra-efficient heat transfer tube
控制精确高
High precision control
反应速度快
Fast response
出水温度更稳定
Liquid
Inlet
三、设备结构 Equipment structure
电子膨胀阀灵活控制,优化系统效率
Electronic expansion valve flexibly controls to optimize
system efficiency
电子膨胀阀反应灵敏、调节精
确,和多压缩机相配合,可更
好随负荷工况变化迅速调节,
优化系统运行,保持机组高效
率。
The electronic expansion valve is respo
nsive and precise, and cooperates with
multiple compressors to better adjust q
uickly with changes in load conditions,
optimize system operation, and maintai
n high efficiency of the unit.
三、设备结构 Equipment structure
3.5 高效满溢式蒸发器 Efficient ove
rflow evaporator 蒸发效果更好, COP 值更高。
管侧可清洗,使用更可靠。
满溢式 干式
换热铜管完全浸润在制冷剂液体中,换热效果更好
三、设备结构 Equipment structure
3.5 Efficient overflow evaporator
Evaporation effect is better,COPTh
e value is higher.
The tube side can be cleaned and us
ed more reliably.
Overflow Dry
运行噪声小于 80dB(A)
Operating noise is less than80dB (A)
三、设备结构
3.8 操作简单
方便
根据负荷自动调节冷量
图形化界面,操作流程一目了然 图形控制,操作简便
自带截止阀门,维修时省去储液筒
控制盘控制简单,显示快捷
接插式传感器,便于更换
CCN 网络兼容
三、设备结构
3.8 操作简单
方便
根据负荷自动调节冷量
图形化界面,操作流程一目了然 图形控制,操作简便
自带截止阀门,维修时省去储液筒
控制盘控制简单,显示快捷
接插式传感器,便于更换
CCN 网络兼容
三、设备结构 Equipment structure
Automatically adjust the
3.8 Simple and cooling capacity accordi
convenient operation ng to the load
轻松通过标准门!
-长 * 宽 * 高: A* 1050*C
Length*Width*High: A*1050*C
宽度不到 1.1 米
Less than 1.1 Meter width
三、设备结构 Equipment structure
3.8 安装简单方便
–现场仅需联结电气线路和水管路
–卡箍式水接管 , 轻松搞定
( 随机附带配对短管及卡箍 )
-水管连接:
法兰式连接 卡箍式连接
三、设备结构 Equipment structure
- Electrical connections:380-3-50HZ (
Three-phase four-wire)
Flange Clamp
connection connection
三、设备结构 Equipment structure
3.9 环境领先制冷剂
Environment leading refrigerant
应用 HFC134a 环境领先制冷剂
,融入多项最新技术,优化设
计。
Apply HFC134a environment-
leading refrigerant, integrate a
number of latest technologies,
and optimize the design.
四、运行注意事项
4. Equipment Operation Precautions
4.1 机组运行范围
四、运行注意事项
四、运行注意事项
4.2 冷水流量
最小冷水流量:一旦机组蒸发器流量很小,可以通
过补水管补充水流量,补水必须保证蒸发器进出水温差
大于 2.8℃ 。
最大冷水流量:有蒸发器内允许的最大压降限制。
4.3 电气注意问题
四、运行注意事项
4.2 Cold water flow
Minimum cold water flow: Once the evaporator flow of the unit is ve
ry small, the water flow can be supplemented through the water supply
pipe.2.8℃.
Maximum cold water flow: There is a maximum allowable pressure drop
limit in the evaporator.
1 )报警指示
2 )报警复位
四、运行注意事项
四、运行注意事项
3 )报警代码
四、运行注意事项
四、运行注意事项
四、运行注意事项
四、运行注意事项
四、运行注意事项
四、运行注意事项
四、运行注意事项
四、运行注意事项
四、运行注意事项
四、运行注意事项
4 )制冷剂 HFC134a 饱和温度压力对照表
四、运行注意事项
4 )制冷剂 HFC134a 饱和温度压力对照表
四、运行注意事项
5 )现场运行数据记录表
四、运行注意事项
4.15 螺杆式冷水机组的维护保养
螺杆式冷水机组维护保养的主要内容,包括日常保养和
定期检修。定期的检修保养能保证机组长期正常运行,
延长机组的使用寿命,同时也能节省制冷能耗。对于螺
杆式冷水机组,应有运行记录,记录下机组的运行情况
,而且要建立维修技术档案。完整的技术资料有助于发
现故障隐患,及早采取措施,以防故障出现。
1 .螺杆压缩机:机组中非常关键的部件,压缩机的好
坏直接关系到机组运行的稳定性。
2 .冷凝器和蒸发器的清洗。水冷式冷凝器的冷却水是
开式的循环回路,经冷却塔循环使用。当水中的钙盐和
镁盐含量较大时,极易分解和沉积在冷却水管上而形成
水垢,影响传热。还会使冷却水的流通截面缩小,水量
减少,冷凝压力上升。
四、运行注意事项
4.15 Maintenance of screw chiller
The main contents of screw chiller maintenance include daily maintenance
and regular maintenance. Regular inspection and maintenance can ensur
e the long-term normal operation of the unit, extend the service life
of the unit, and also save cooling energy consumption. For screw chil
lers, there should be an operation record to record the operation of
the unit, and a maintenance technical file should be established. Com
plete technical information helps to discover hidden troubles and tak
e early measures to prevent the occurrence of faults.
1 . Screw compressor: a very critical part of the unit, the quality of t
he compressor is directly related to the stability of the unit's oper
ation.
2 . Condenser and evaporator cleaning. The cooling water of the water-co
oled condenser is an open circulation circuit, which is recycled thro
ugh the cooling tower. When the content of calcium and magnesium salt
s in water is large, it is easy to decompose and deposit on the cooli
ng water pipe to form scale, which affects the heat transfer. It will
also reduce the circulation cross section of the cooling water, reduc
e the amount of water, and increase the condensing pressure.
四、运行注意事项
因此,冷却水管每年至少清洗一次,去除管中的水
垢及其他污物。清洗方法主要有:
(1 )使用专门的清管枪对管子进行清洗。
(2 )使用专门的清洗剂循环冲洗,或充注在冷却水
中,待 24h 后再更换溶液,直至洗净为止。
3 .更换润滑油
机组在长期使用后,润滑油的油质变差,油内部的
杂质和水分增加,所以要定期的观察和检查油质。一旦
发现问题应及时更换,更换的润滑油牌号必须符合技术
资料。
四、运行注意事项
Therefore, the cooling water pipes are cleaned at least once a
year to remove scale and other dirt from the pipes. The main
cleaning methods are:
(1) Use a special pig to clean the tube.
(2) Use special cleaning agents to circulate and rinse, or fil
l in cooling water, wait24h Then change the solution until i
t is washed.
3 . Change lubricant
After the unit is used for a long time, the oil quality of t
he lubricating oil becomes worse, and the impurities and moi
sture inside the oil increase, so regular observation and in
spection of the oil quality is required. Once the problem is
found, it should be replaced in time, and the brand of the r
eplaced lubricating oil must meet the technical data.
四、运行注意事项
4 .干燥过滤器更换
干燥过滤器是保证制冷剂进行正常循环的重要部件。
由于水与制冷剂互不相溶,如果系统内含有水分,将大大
影响机组的运行效率,因此保持系统内部干燥是十分重要
的,干燥过滤器内部的滤芯必须定期更换。
5 .安全阀的校验
螺杆式冷水机组上的冷凝器和蒸发器均属于压力容器
,根据规定,要在机组的高压端即冷凝器本体上安装安全
阀,一旦机组处于非正常的工作环境下时,安全阀可以自
动泄压,以防止高压可能对人体造成的伤害。所以安全阀
的定期校验对于整台机组的安全性是十分重要的。
四、运行注意事项
4 . Dry filter replacement
Dry filter is an important part to ensure the normal circulat
ion of refrigerant. Since water and refrigerant are incompatible
with each other, if the system contains water, it will greatly a
ffect the operating efficiency of the unit. Therefore, it is ver
y important to keep the system dry. The filter element inside th
e drying filter must be replaced regularly.
5 . Safety valve verification
The condenser and evaporator on the screw chiller are both pr
essure vessels. According to regulations, a safety valve should
be installed on the high-pressure end of the unit, that is, the
condenser body. Once the unit is in an abnormal working environm
ent, the safety valve can be automatically discharged Pressure t
o prevent possible damage to human body caused by high pressure.
Therefore, the regular verification of the safety valve is very
important for the safety of the entire unit.
四、运行注意事项
6 . 制冷剂的充注:
如没有其他特殊的原因,一般机组不会产生大量的泄漏。如果由
于使用不当或在维修后,有一定量的制冷剂发生泄漏.就需要重新
添加制冷剂。充注制冷剂必须注意机组使用制冷剂的牌号。
6.Refrigerant charge:
If there is no other special reason, the general unit
will not produce a large amount of leakage. If due to impro
per use or after maintenance, a certain amount of refrigera
nt leaks. It is necessary to add refrigerant again. Charge
refrigerant must pay attention to the brand of refrigerant
used by the unit.
四、运行注意事项
4.16 运行管理
螺杆式冷水机组运行管理注意事项
(1 )机组的正常开、停机,必须严格按照厂方提供的操作
说明书的步骤进行操作。
(2 )机组在运行过程中,应及时、正确地做好参数的记录
工作。
(3 )机组运行中如出现报警停机,应及时通知相关人员对
机组进行检查。
(4 )机组在运行过程中严禁将水流开关短接,以免冻坏水
管。
(5 )机房应有专门的工作人员负责,严禁闲杂人员进人机
房,操作机组。
(6 )机房应配备相应的安全防护设备和维修检测工具,如
压力表、温度计等,工具应存放在固定的位置。
四、运行注意事项
4.16 Operation management
Matters needing attention in operation management of screw chiller
(1) The normal start and stop of the unit must strictly follow the step
s in the operating instructions provided by the manufacturer.
(2) During the operation of the unit, the parameters shall be recorded
in time and correctly.
(3) If there is an alarm shutdown during the operation of the unit, rel
evant personnel should be notified in time to check the unit.
(4) It is strictly forbidden to short-circuit the water flow switch dur
ing the operation of the unit to avoid freezing the water pipe.
(5) Special staff should be responsible for the machine room. It is str
ictly forbidden for idle personnel to enter the machine room and oper
ate the unit.
(6) The equipment room should be equipped with corresponding safety pro
tection equipment and maintenance testing tools, such as pressure gau
ges, thermometers, etc. The tools should be stored in a fixed locatio
n.