VRV

VRV SERVICE
SERVICE APPROACH
APPROACH

25th Nov-09

DATE : 25 Nov-09
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Fundamental
Fundamental thinking
thinking

What is the VRV ???

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 REGISTERED
TRADEMARK

V R V
Variable Refrigerant Volume
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 VRV Technical topics

• Introduction of model range

• Installation
• Commissioning
• Easy Maintenance & Service

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 VRV Technical topics
• Introduction of model range
• Installation
• Commissioning
• Easy Maintenance & Service

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Basic modules
Compressors Discharge Fans
HP Unit
INV STD 540mm 680mm

5 1 - 1 -

8 1 - - 1

10 1 1 - 1

12 1 1 2 -

14 1 2 2 -
16 1 2 2 -
18 1 2 2 -
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Base single modules
5HP 8HP 10HP 12HP 14,16HP 18HP

VRV II
6 base models
22 combinations

VRV III
7 base models
41 combinations

INV STD
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 Outdoor unit combination
Normal Type
HP 5 8 10 12 14 16 18 20 22 24 26 28 30
5
8
10
12
14
16
18

HP 32 34 36 38 40 42 44 46 48 50 52 54
5
8
10
12
14
16
18
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Indoor units line UP

Various
types of
IDU’s

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 VRV III Technical topics
• Introduction of model range
• Installation
• Commissioning
• Easy Maintenance & Service

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 VRV III Technical topics
• Introduction of model range
• Installation
• Commissioning
• Easy Maintenance & Service

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 VRV system guideline VRV-II M series

WIRING
Total length of wiring 2,000m
Longest extension 1,000m
BMS
Remote wiring 500m
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 Installation steps

1. Piping / Wiring work Don’t use multi core

cable!
2. Pressure test
3. Additional charge
4. Power on

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CHILLER SYSTEM VRV SYSTEM

P P
Single Refrigerant Piping
PARTIAL LOAD OPERATION
CHILLER SYSTEM VRV SYSTEM

P P
 VRV III Technical topics
• Introduction of model range
• Installation

• Commissioning
• Easy Maintenance & Service

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 Points for commissioning
1. Operate the system one by one
To check wrong connection
① : Check the number of connected Idus
② : Check IDU temps each by remote

2. Operate all systems at same time for 2 hours

3. Connect and Set for all additional controller
4. Check drain leakage after aprox. 5 hours runs

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Smaller Refrigerant charge
Reduce refrigerant charge by compact design

18HP 16.2kg kg (-3.5kg)

Initial charge at factory (kg)

HP 5 8 10 12 14 16 18
VRV 5.6 7.6 8.6 10.4 11.6 12.4 16.2
VRV 6.2 7.7 8.4 10.0 12.3 12.5 12.7
+0.6 +0.1 -0.2 -0.4 +0.7 +0.1 -3.5

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 VRV III Technical topics
• Introduction of model range
• Installation
• Commissioning
• Easy Maintenance & Service

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 Automatic test
VRV III Test Operation
Just press the test
operation button !
Indication on Indication on CU
Trouble
RC PCB
Stop valve is
E3,E4,F3,F6,UF
closed trouble
Wiring and
Piping mis- UF
connection
Ref. Over
E3,F6,UF
•Press the “test operation” button after charge 　 OK, finish
refrigerant charging completes. Ref. short E4,F3
•The check of wiring, shutoff valves, Malfunction of J3,J5,J6,J7,J9
sensors and refrigerant volume is detectors JA,JC,H9,L4
performed and recorded.
•The operation stops automatically when
completed.
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DIAGNOSE BY PC

INTERFACE
Inspection at Indoor Unit

Component Name Inspection Work Inspection Criteria Qtly Yearly Remarks

 

There is no part yes yes Dry cleaning -every quarter

1 clogging
Heat Exchanger Contamination Check
if clogging, Wet cleaning   yes Once in a year, if necessary do
  Chemical cleaning

2 Fan motor Insulation Measurement 1 M Ohm or more   yes  

Appearance There is no deformation yes
3 Fan Blade / Blower
   
Operation Check There is no deformation yes replacement as necessary
4 Printed Circuit Board
 
Operation Check There is no deformation replacement if necessary
5 Remote Controller
yes  
cleaning There is no deformation yes
6 Drain Pan in the appearance
yes  

7 Drain Pump Insulation Measurement 1 M Ohm or more   yes  

Operation Check there is no abnormal yes replacement if necessary
8 Swing Motor noise yes
Contamination Check There is no deformation yes replacement if necessary
9 Air filter
yes
Additional tightening of wire terminals There is no looseness yes
10 Looseness of Screw /nuts & bolts
yes  
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Inspection at Out door Unit

Insulation Measurement & current 1 M Ohm or more yes

1 Compressor
Measurement    
There is no part yes yes Dry cleaning -every quarter
2
clogging
Heat Exchanger Contamination Check
if clogging, Wet   yes Once in a year, if necessary do
 
cleaning Chemical cleaning

3 Fan motor Insulation Measurement 1 M Ohm or more   yes  

Appearance There is no deformation yes
4 Fan Blade
   
5 High Pressure Switch operation check     yes replacement if necessary

6 High & low Pressure sensor operation check     yes  

7 Fusible plug Appearance     yes  
8 Crankcase heater Insulation Measurement 1 M Ohm or more   yes  
Visual Inspection No damage in contact yes
9 Magnetic Switch
part yes  
Operation Check   yes
10 Solenoid Valves
   
Operation Check There is no deformation yes replacement as necessary
11 Printed Circuit Board
 
Additional tightening of wire terminals There is no looseness yes
12 Looseness of Screw /nuts & bolts
yes  
Appearance no deformation in the
13 Outer Casing
appearance   yes  
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• Air conditioning systems take a beating. During
the long and hot summer months, they are often
run continuously, day and night. When winter
comes around, they switch onto heating mode.
365 days a year they work to keep our indoor
air clean and comfortable.
• Keeping air conditioning units well maintained
.
is a must if it is to run correctly and efficiently.
• Lack of maintenance will slowly cause the unit
to stop functioning correctly and inevitably stop
working.

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 Indoor unit Evaporator Coil is
blocked completely due to improper 29
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Indoor unit Coil is cleaned using jet pump
cleaner 31
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Indoor unit after servicing

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Thank you for your
attention

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