Batch Seq Training for

Ｂｅｇｉｎｅｒｓ

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 Process flow

V1011

LI101 Material-A
A101 TIC101

T101
V1020
TIC102

RW Internal
Temp External V1012
Temp HW

V1013

LS101 Reactor Tank CW

V1014

HWR V1021
Drain
V1016
V1015

CWR P101
Storage
Tank

T102 2
 IO I/F
• Analog signal (input/output)
– Internal temp 　 TIC101 （ 0-300℃ ）　 input ＊１
– External temp 　 TIC102 （ 0-300℃ ）　 input ＊１
– Level 　 LI101 （ 0-100%) 　 input ＊１
• Digital signal(input/output)
– Valve DI(Open signal :DI ON)*1
DO(Open signal :DO ON)*1
• V1011 （ Charging valve ）
• V1012 （ HW （ Hot Water)valve ）
• V1013 （ CW （ Cold Water) valve ）
• V1014 （ HWR （ Hot Water Return) valve ）
• V1015 （ CWR （ Cold Water Return) valve ）
• V1016 （ Tank bottom open/close valve ）
• V1020 (Raw Water open/close valve ）
• V1021 (Drain open/close valve ）
– Pump DI (Run signal :DI ON)*1
DO(Run signal :DO ON)*1
• P101 (ejection pump ）
– Agitator DI(Run signal :DI ON)*1
DO(Run signal :DO ON)*1
・ A101 (Agitator ）
– Tank Empty DI(signal :DI ON)*1
・ LS101 (Tank Empty ）

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 Sequence entity state transition diagram
Pause Pause Pause Pause
Start Start Start

Start

Pause Pause Pause Pause

CHARGE
INITIAL HEAT UP COOL DOWN TRANSFER
MATERIAL
Runing Runing Runing Runing

Pause

Start
Pause

TANK
CLEANING
Runing

Process Status
(BSI001) (BSI002)
SV=1 INITIAL SV=1 NOP
=2 Charging =2 Running
=3 Heat Up =3 Pause
=4 Cool Down
=5 Transfer 4
=6 Tank Cleaning
 Charging material-A

• Required specifications
1) Charge the material-A into the reactor tank till
　　　　　　　 the level reaches the fixed value (L1).
BUF001.DT01
2) Start the Level monitoring Timer.
TM0001
3) If the timer CTUP before Level reaches fixed value raise an
opeguide message and then pause the sequence.

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 Heat Up
• Required specifications

1) Raise the internal temperature up to the fixed value(T1)℃.

BUF001.DT02
2) Start the Temperature monitoring Timer.
TM0002

3) If the timer CTUP before Temperature reaches fixed value

　　　　　 raise an opeguide message and then pause the sequenc
e.

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 Cool Down
• Required specifications

1) Cool the internal temperature down to the fixed value(T2)℃.

BUF001.DT03
2) Start the Temperature monitoring Timer.
TM0003

3) If the timer CTUP before Temperature reaches fixed value

　　　　　　 raise an opeguide message and then pause the seque
nce.

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 Transfer

・ Required specifications
1)Transfer the material from the reactor tank to storage tank
　　　　 till the level goes down to less than the fixed value(L3).
BUF001.DT04
　　 2) Start the Level monitoring Timer.
TM0004

3) If the timer CTUP before Level reaches the fixed value raise an
opeguide message and then pause the sequence.

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 Tank cleaning

・ Required specifications

1) Fill the water into the reactor tank till the level becomes more
than the fixed value(L5). BUF001.DT05

2) Start the timer and agitator also.

3) Wait for the timer CTUP. TM0005
4) Drain the water from the reactor tank till Level becomes empty (DI).

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 Common monitoring Sequence
A.Alarm occurrance
Period:CHARGE to TRANSFER
<A-1.Condition>
• Temperature
When the temperature becomes more than some fixed value. (T
ag.HH).

• Level
When the level becomes more than some fixed value. (Tag.HH).
<A-2.Action>
•Pause Sequence : Running ⇒Pause
1) Stop the Agitator
2) Close the valves
3) Stop the Timer

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B.Agitator RUN/STOP
Period:CHARGE to TRANSFER
<B-1.Condition>
・ Level becomes more than L2 (BUF001.DT06) ⇒ Agitator Run
・ Level becomes less than L3 (BUF001.DT07) ⇒ Agitator Stop

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 Graphic operation
Process display Running Green
Pause Blue

SEQ Start
Stop

Set Value

Simulation
Level Reset
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Seq Table constitution

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 Temp Control
TIC101 OUT
PID
SET
IN

TIC102
ONOFF
IN
ST0060S0101
Temp Control
Internal External
Temp Temp

V1012 V1014 V1013 V1015

SIO-11 SIO-11 SIO-11 SIO-11

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Enhancement of Sequence entity state transition diagram
Stepping Stepping Stepping Stepping
1
Pause Pause Pause Pause
Start Start Start

Start

Pause Pause Pause Pause

CHARGE
INITIAL HEAT UP COOL DOWN TRANSFER
MATERIAL
Runing Runing Runing Runing

Stepping

Pause

Start
Pause

TANK
CLEANING
Runing
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