WELCOME

TO
OUR PRESENTATION
 DESIGN OF MANUAL OPERATED
HYDRAULIC PRESS MACHINE

JIT
FACULTY OF MECHANICHAL ENGINERING

ADVISEOR
Mr. H/kiros
Mr. Addisu
 Layout of this Presentation
Acknowledgment
History ECWC
Introduction
Vision of ECWC
Mission of ECWC
Overall benefits
Project part
 Introduction
 Objectives
 Applications
 Working principle
 Design and Analysis
 designing
 Cost analysis
 Conclusion
 Recommendation
 ACKNOWLEGMENT
First we will like to express our deepest gratitude to our
UNIVERSITY(JIT) and our advisors Mr. H/kiros and Mr.
Addisu k. for his help full comments and suggestions for our
project
Finally we will like to the ECWC company and each worker
in this company specially for the supervisor Mr. Tewodros G.
for his support during we practicing at Ethiopian Construction
Work Corporation (ECWC). We would also like to thank and
express our genuine appreciation & respect for workshop
operators who helped us to improve our technical knowledge by
giving us the necessary information.
 History Ethiopian Construction
Work Corporation (ECWC)
Introduction
 Ethiopian Construction Work Corporation (ECWC) is a
new government development agency; which was under
Ethiopian Roads Authority. ECWC was established on
July 08/2011, by Council of Ministers Regulation No.
248/2011, to carry out mainly road and bridge
construction, maintenance and enhancement works.

Vision of ECWC
To take the leading position in Africa and to be globally
competitive construction company.
 Mission of ECWC
 To satisfy the customers and stakeholders of the
Corporation by delivering Roads and bridges construction,
rehabilitation, upgrading and maintenance.
 To provide Construction equipment and machineries
maintenance.
 The corporation also plans to produce and sale
construction materials.
 To provide appropriate environmental friendly services
with competitive price.
OVERALL BENEFITS OF THE
INTERNSHIP PROGRAM
•Improving our attitude
•Developing good behaviour
•Respecting and accepting other peoples ides
•Punctuality
•Honesty
•Accountability
•Polite communication
•Responsibility
 Project part
Design of manually operated hydraulic
press machine
Introduction
 A hydraulic press machine is a machine using a hydraulic bottle
jack to generate a compressive force.
The concept of hydraulic press is based on Pascal’s theory,
which states that in an enclosed system, the pressure throughout
the system always remains constant.
Hence a hydraulic press is a machine that makes use of the
pressure exerted on the fluids to crush, deformation of metals,
straighten or mold.
 Problem Statement
Before we are going to see our design project, we should
to see why we have done manual operated hydraulic press
machine.
The main idea of this project is assembling and
disassembling the eye bush from the leaf spring housing.
In ECWC the operation is done by two methods.
These methods are electrical control hydraulic press and
hammer on.
Electrical control hydraulic press aren’t used on the site,
rather the driver take to mechanical work shop to fit the
bush.
Hammer on operation affects the diametric clearance of
bushing and housing and it needs large human effort.
 Objectives of this project
General objective

 The general objective of this project is designing,

modeling and manufacturing of manually operated
hydraulic press machine to fit the bush to the housing.

Specific objective

 To design manually operated hydraulic press machine,

which have 50KN Press capacity with 200mm lifting height.
 To design nut and cup.
 To design solid ram.
 Cont…
To design pump cylinder, reservoir, plunger and
handle.
To design bolt and nut.
To design stand.
To calculate force analysis,
shear stress and bending
moment of the beam and Cost analysis.
To perform material selection.
To perform CATIA drawing of components and a
machine.
Applications of manual operated
hydraulic press machine
This hydraulic press machine has many applications such
as:
To fit the rubber bush
To remove rubber bush
To hold the tools
To punch sheet metal
Working principle
 Design and Analysis
Input parameter

Lifting Distance; =20cm = 200mm

Maximum lifting height; =360mm
Minimum lifting height; =160mm
FH=human force (usually it is taken to be (100 to 200N)

punch capacity; =50KN

Driving mechanism; HYDRAULIC
Part design Material selection Final answer

handle Carbon steel, AISI1030, Stu  𝜏All= 0.5 * Sy = 118.5MPa

=400MPa and SY=237MPa  F=200NThen,
 Material: Carbon steel
 T=200*490 =98000Nmm

 d = ∛ (16∗Tmax/ᴨ∗𝜏All)

 d = 16.14mm=20mm

Pump plunger  Alloy steel, AISI 1002, 𝜎all = 0.65* Sy

Stu=90MPa, Sy=40MPa = 26Mpa
Material: alloy steel Dp = √ (4∗𝐹𝑓/ᴨ∗𝜎all)

Dp =10.4 mm

Pump cylinder Milled steel ASTM, A487 𝜏All= 0.5 * Sy=45Mpa

Sy= 90MPa. Assume s.f= 2
Sh= 𝑃𝑐∗𝐷𝑖/2𝑡 where Pc =18.125
Mpa
t = 𝑃𝑐∗𝐷𝑖/2𝜎h =1.86mm
cf=1.44mm
tactual= t +cf =3.3
Do = Di + 2(tactual) = 18.6mm
Part design Material selection Final answer

Solid ram Alloy steel, AISI1015, DCI=DR=60mm (assumption)

Stu=420.6MPa,
𝑆𝑦=313.7Mpa
Reservoirs Mild steel ASTM, A487 𝜎ALL= 0.65*Sy = 0.65* 90MPa
Sy =90MPa = 58.5MPa
Since VRAM = VRESERVOIR

(Vr) = V1 +V2=A1L1 + A2L2

=585,979.3 mm3
VR= ᴨ/4*(D2in - D2ou)
Di = 123.8mm
tactual = t +c.f =2.11mm
Design of hydraulic press
machine stand
These stands are used to carry, change the purpose of bottle jack
and fix the hydraulic presses on it position.
 It contains two vertical columns which are used to keep the
direction of hydraulic press machine.
 Beam Design
At “X” distance
Where 0<X<0.336m
Force in Y-axis

50,000N - Ra - Rb=0
2Rb=50,000N……………………since both Reaction force are equal
distance from central load
 Cont…
Shear
At (0<X<168) m…………………

At (168<X<0.336) m………….

Moment+

At X =0…………………………….MAB=0
At X=168……………………………..Mmax= 4.2KNm
(a) The shear diagram is represented by rectangle linear shape.
(b)And the bending –moment, Mmax diagram by triangular
form.
 Deflection

Cross-section of beam
Thus, 𝐼=1/12 [(40× 403) − (32 × 323)] =125952mm4
At x=L/2…………..𝛿max=FL3/48EI
𝛿max=50,000N× (168mm) 3 / (48×28×106pa×125952mm4)
=0.0083Mpa
Therefore Fe 290 Indian standard steel is selected which has the
properties of;
Yield stress = 170MPa
Tensile strength = 290MPa
 Cost analysis
NO. Name Specification Quant Unit Total (Birr)
ity cost(birr) Material cost

1. Bottle jack 5ton (Hmax=360mm, 1 530 530

Hmin=160mm)

2. Frame (square tube) V=40mm×40mm×4mm 1 350 350

3. Spring L=110mm 2 500 1000

4. Nut, bolt, washer M=12mm 1 25 25

No Labor specification Day Unit cost Recurring cost
1. Machine operator Surfacing, grinding, drilling 2 179 358
of the frame and puncher
2. Welder To join the frame 2 149 298

3. Painter Painting the frame 1 149 149

4. Tester Checking the machine 1 171 171

Total 3,886
 conclusion
The result of our design is done by the aim of solving ECWC
problem.
 The main advantage of this machine easily fit and removed the
rubber bushes to the leaf spring house.
This machine multiply human force in order to produce much
more effort and efficiency.
This can be used in various applications like To fit the rubber
bush, To remove rubber bush, To hold the tools and To punch sheet
metal.
It is very effective in cost and simple installation.
 Recommendation
We recommend the ECWC that they should use manually
operated hydraulic press machine.
Due to time and resource our design is restricted during
manufacturing process. Based on this we should recommend the
following things:
The frame is designed by welding, it is better and flexible by
using nut.
The design should be light as much as possible to be handle by
human.
 This idea or machine may be improve for the future for different
application like riveting, punching, holding etc…
Bottle jack design by CATIA
Frame design by CATIA
Design of manually operated hydraulic
press machine by CATIA
Manufacturing of manually operated hydraulic
press machine
Manually operated hydraulic pres
s machine
Thank-You !!!