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Flexible Budgets, Variances,

and Management Control: I

Chapter 7

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-1
Learning Objective 1

Distinguish
a static budget
from a flexible budget.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-2
Static and Flexible Budgets

Planned level of
Static Budget Based on output at start of
the budget period

Budgeted revenues
Based on
Flexible Budget and cost based on
actual level of output

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-3
Static Budget Example

Assume that Pasadena Co. manufactures


and sells dress suits.
Budgeted variable costs per suit are as follows:
Direct materials cost $ 65
Direct manufacturing labor 26
Variable manufacturing overhead 24
Total variable costs $115
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-4
Static Budget Example
Budgeted selling price is $155 per suit.
Fixed manufacturing costs are expected
to be $286,000 within a relevant range
between 9,000 and 13,500 suits.
Variable and fixed period costs are ignored.
The static budget for year 2004 is based
on selling 13,000 suits.
What is the static-budget operating income?
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-5
Static Budget Example
Revenues (13,000 × $155) $2,015,000
Less Expenses:
Variable (13,000 × $115) 1,495,000
Fixed 286,000
Budgeted operating income $ 234,000
Assume that Pasadena Co. produced and sold
10,000 suits at $160 each with actual variable
costs of $120 per suit and fixed manufacturing
costs of $300,000.
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-6
Static Budget Example

What was the actual operating income?


Revenues (10,000 × $160) $1,600,000
Less Expenses:
Variable (10,000 × $120) 1,200,000
Fixed 300,000
Actual operating income $ 100,000

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-7
Static-Budget Variance Example

What is the static-budget variance of


operating income?
Actual operating income $100,000
Budgeted operating income 234,000
Static-budget variance of
operating income $134,000 U
This is a Level 0 variance analysis.
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-8
Static-Budget Variance Example
Static-Budget Based Variance Analysis
(Level 1) in (000)
Static Budget Actual Variance
Suits 13 10 3U
Revenue $2,015 $1,600 $415 U
Variable costs 1,495 1,200 296 F
Contribution margin $ 520 $ 400 $120 U
Fixed costs 286 300 14 U
Operating income $ 234 $ 100 $134 U
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7-9
Learning Objective 2

Develop a flexible budget


and compute flexible-budget
variances and sales-volume
variances.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 10


Steps in Developing
Flexible Budgets

Step 1:
Determine budgeted selling price, variable
cost per unit, and budgeted fixed cost.
Budgeted selling price is $155,
variable cost is $115 per suit, and
the budgeted fixed cost is $286,000.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 11


Steps in Developing
Flexible Budgets

Step 2:
Determine the actual quantity of output.
In the year 2004, 10,000 suits were
produced and sold.
Step 3:
Determine the flexible budget for revenues.
$155 × 10,000 = $1,550,000
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 12
Steps in Developing
Flexible Budgets

Step 4:
Determine the flexible budget for costs.
Variable costs: 10,000 × $115 = $1,150,000
Fixed costs 286,000
Total costs $1,436,000

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 13


Variances

Level 2 analysis provides information


on the two components of the
static-budget variance.
1. Flexible-budget variance
2. Sales-volume variance

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 14


Flexible-Budget Variance
Flexible-Budget Variance
(Level 2) in (000)
Flexible
Budget Actual Variance
Suits 10 10 0
Revenue $1,550 $1,600 $ 50 F
Variable costs 1,150 1,200 50 U
Contribution margin $ 400 $ 400 $ 0
Fixed costs 286 300 14 U
Operating income $ 114 $ 100 $ 14 U
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 15
Flexible-Budget Variance
Actual quantity sold: 10,000 suits

Actual results
operating income
Flexible-budget $100,000
variance
$14,000 U Flexible-budget
operating income
$114,000
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 16
Flexible-Budget Variance

Total flexible-budget variance


= Total actual results
– Total flexible budget for actual sales level

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 17


Flexible-Budget Variance

Actual Budgeted
Amount Amount
Selling price $160 $155
Variable cost 120 115
Contribution margin $ 40 $ 40

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 18


Flexible-Budget Variance
Why is the flexible-budget variance $14,000 U?
Selling-price variance $50,000 F
Actual variable costs exceeded
flexible budget variable costs 50,000 U
Actual fixed costs exceeded
flexible budget fixed costs 14,000 U
Total flexible-budget variance $14,000 U
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 19
Sales-Volume Variance
Sales-Volume Variance
(Level 2) in (000)
Flexible Static Sales-Volume
Budget Budget Variance
Suits 10 13 3U
Revenue $1,550 $2,015 $465 U
Variable costs 1,150 1,495 295 F
Contr. margin $ 400 $ 520 $120 U
Fixed costs 286 286 0
Operating income $ 114 $ 234 $120 U
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 20
Sales-Volume Variance
Actual quantity sold: 10,000 suits

Flexible-budget
operating income
Sales-volume $114,000
variance
$120,000 U Static-budget
operating income
$234,000
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 21
Sales-Volume Variance
Actual sales unit – Master budgeted sales units
13,000 – 10,000 = 3,000
×
Budgeted contribution margin per unit $40
=
Total sales-volume variance $120,000 U
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 22
Budget Variances
Static-budget
Level 1 variance
$134,000 U

Flexible-budget Sales-volume
Level 2 variance variance
$14,000 U $120,000 U
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 23
Learning Objective 3

Explain why standard costs are


often used in variance analysis.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 24


Standards

Pasadena’s budgeted cost for each variable


direct cost item is computed as follows:

Standard input × Standard cost


allowed for
per input unit
one output unit

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 25


Standards

4.00 square yards allowed per output unit


at $16.25 standard cost per square yard.
Standard cost per output unit
4.00 × $16.25 = $65.00

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 26


Standards

2.00 manufacturing labor-hours of input


allowed per output unit at $13.00 standard
cost per hour.
Standard cost per output unit
2.00 × $13.00 = $26.00

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 27


Learning Objective 4

Compute price variances


and efficiency variances
for direct-cost categories.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 28


Actual Data

Direct materials purchased and used:


42,500 square yards at $15.95
Cost of direct materials = $677,875
Labor hours: 21,500 at $12.90
Cost of direct manufacturing labor = $277,350

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 29


Price Variance Example

Direct-material price variance

Actual price – × Actual


= Budgeted price quantity

= ($15.95 – $16.25) × 42,500 = $12,750 F

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 30


Price Variance Example

Direct-labor price variance

Actual price – × Actual


= Budgeted price quantity

= ($12.90 – $13.00) × 21,500 = $2,150 F

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 31


Price Variance Example

What is the journal entry when the materials price


variance is isolated at the time of purchase?
Materials Control 690,625
Direct-Materials Price Variance 12,750
Accounts Payable Control 677,875
To record direct materials purchased

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 32


Efficiency Variance Example

Direct-material efficiency variance

Actual quantity
× Standard
= – Standard price
quantity

= (42,500 – 40,000) × $16.25 = $40,625 U

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 33


Efficiency Variance Example

Direct-labor efficiency variance

Actual quantity
× Standard
= – Standard price
quantity

= (21,500 – 20,000) × $13.00 = $19,500 U

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 34


Efficiency Variance

What is the journal entry to record materials used?


Work in Process Control 650,000
Direct-Materials Efficiency Variance 40,625
Materials Control 690,625
To record direct materials used

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 35


Price and Efficiency Variance
What is the journal entry for direct manufacturing labor?
Work in Process Control 260,000
Direct Manufacturing
Labor Efficiency Variance 19,500
Direct-Manufacturing
Labor Price Variance 2,150
Wages Payable 277,350
To record liability for direct manufacturing labor
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 36
Flexible Budget Material
Variance Example

Actual AQ × BP BQ × BP
Cost 42,500 × $16.25 40,000 × $16.25
$677,875 $690,625 $650,000

$12,750 F $40,625 U

$27,875 U

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 37


Flexible Budget Labor
Variance Example

Actual AQ × BP BQ × BP
Cost 21,500 × $13.00 20,000 × $13.00
$277,350 $279,500 $260,000

$2,150 F $ 19,500 U

$17,350 U

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 38


Variance Analysis
Level 1
Static-budget variance
Materials $167,125 F
Labor 60,650 F
Total $227,775 F
Level 2 Level 2
Flexible-budget variance Sales-volume variance
Materials $27,875 U Materials $195,000 F
Labor 17,350 U Labor 78,000 F
Total $45,225 U Total $273,000 F
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 39
Variance Analysis
Level 2
Flexible-budget variance
Materials $27,875 U
Labor 17,350 U
Total $45,225 U
Level 3 Level 3
Price variance Efficiency variance
Materials $12,750 F Materials $40,625 U
Labor 2,150 F Labor 19,500 U
Total $14,900 F Total $60,125 U
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 40
Learning Objective 5

Explain why purchasing


performance measures should
focus on more factors than
just price variances.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 41


Performance Measurement
Using Variances

Effectiveness is the degree to which a


predetermined objective or target is met.
Efficiency is the relative amount of inputs
used to achieve a given level of output.
Variances should not solely be used to
evaluate performance.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 42


When to Investigate Variances

When should variances be investigated?


Subjective judgments
Rules of thumb as “investigate all variances
exceeding $10,000 or 25% of expected cost,
whichever is lower.”

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 43


Learning Objective 6

Integrate continuous
improvement
into variance analysis.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 44


Continuous Improvement

Assume that the budgeted direct materials cost for


each suit that Pasadena Co. manufactures is $65.
Pasadena Co. wants to implement continuous
improvement budgets based on a target 1%
materials cost reduction each period.
What should the budgeted cost be for the
next 3 subsequent periods?
©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 45
Continuous Improvement

Prior Period Reduction Revised


Budgeted in Budgeted
Amount Budget Amount
This Period: – – $65.00
Period 1: $65.00 $0.650 $64.35
Period 2: $64.35 $0.644 $63.71
Period 3: $63.71 $0.637 $63.07

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 46


Learning Objective 7

Perform variance analysis in


activity-based costing systems.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 47


Flexible Budgeting and
Activity-Based Costing

Materials costs and direct manufacturing labor


costs are examples of output-unit level costs.
Batch-level costs are resources sacrificed
on activities that are related to a group of
units of product(s) or service(s) rather than
to each individual unit of product or service.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 48


Flexible Budgeting and
Activity-Based Costing

Denver Co. produces metal planters (MP).


Assume that material-handling labor costs vary
with the number of batches produced rather
than the number of units in a batch.
Material-handling labor costs are direct batch
level costs that vary with the number of batches.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 49


Flexible Budgeting and
Activity-Based Costing

Static Actual
Budget Amounts
Units produced and sold 18,000 15,660
Batch size 180 174
Number of batches 100 90
Material-handling
labor-hours per batch 5.00 5.20

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 50


Flexible Budgeting and
Activity-Based Costing

Static Actual
Budget Amounts
Total labor-hours 500 468
Cost per material-handling
labor-hour $14.00 $14.50
Total material-handling
labor cost $7,000 $6,786

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 51


Flexible Budgeting and
Activity-Based Costing

How many batches should have been employed


to produce the actual output units?
15,660 units ÷ 180 units per batch = 87 batches
How many material-handling hours
should have been used?
87 batches × 5 hours/batch = 435 hours

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 52


Flexible Budgeting and
Activity-Based Costing

What is the flexible budget for


material-handling labor-hours?
435 hours × $14.00/labor-hour = $6,090
Flexible-budget costs $6,090
Actual costs 6,786
Flexible-budget variance $ 696 U

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 53


Price and Efficiency Variances

Price variance = ($14.50 – $14.00) × 468 = $234 U


Efficiency variance = (468 – 435) × $14.00 = $462 U
Total variance $696 U

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 54


Learning Objective 8

Describe benchmarking
and how it is used
in cost management.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 55


Benchmarking

It refers to the continuous process of


measuring products, services, and activities
against the best levels of performance.

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 56


End of Chapter 7

©2003 Prentice Hall Business Publishing, Cost Accounting 11/e, Horngren/Datar/Foster 7 - 57

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