Z-CAT 48

COAL COMBUSTION
CATALYST
 Combustion Proccess

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 Coal Combustion Stages

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 Coal Combustion Stages

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 Coal Combustion Stages

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 Rate of Char Combustion

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 Profile of Concentration in Char Combustion

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 Temperature vs Diffusion in Combustion

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 Rate of Pulverized Coal Combustion

High Grade Coal Low Grade Coal

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 Rate of Pulverized Coal Combustion

Unburned Carbon vs Excess Air

Unburned Carbon vs Mesh Size
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 Combustion with Catalyst

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 Reaction

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 Summary of Catalytic Combustion of Pulverized Coal

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 Z-CAT 48

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Composition of Z-CAT 48

 Fe2O3  TiO2
 Al2O3  K2O
 SiO2  MgO
 CaO  P2O5
 Na2O  MnO

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Objectives of Application Z-CAT 48 in Cement Industry

●
Increase the fuel burning efficiency
– Coal saving rate up to 3%
●
Promote the combustion of inferior coal
– Alternative for lower grade fuel
●
Improve the stability of burning system
– Lower Ignition point
●
Improve the quality of clinker
– Increase the clinker C3S and reduce free lime

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 Cat-48 increases burnout rate

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 Cat-48 Promotes The Combustion of Inferior Coal

Notes: 1. Raw Coal; 2. Coal+Cat-1; 3. Coal+Cat-2; 4. Coal+Cat-3. Tp and tp : temperature and time of (dw/dt)max. Te and te: ignition temperature
and corresponding time. Tf and tf: the burnout temperature and burnout time. Df : The burnout index

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 Cat-48 reduce activation energy

Activation energy is the least

possible amount of energy which is
required to start a reaction or the
amount of energy available in a
chemical system for a reaction to
take place.

Lower activation energy means

lover ignition point and more stable
combustion.

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 Z-CAT 48 Reduce Activation Energy

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 Z-CAT 48 Reduce Ignition Temperature

O2

O2

O2 O2 Catalyst help to
fasten volatilize Catalyst
process and reduce (Alkali)
ignition point

O2

O2
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 Cat-48 reduce ignition temperature

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 “
Thank You !!

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