Name: Mahbuba Siddiqa Moumi

ID: 2017000600007
 Country of origin: Bangladesh
Location: Madhabdi, Norshindi, Bangladesh
Size: 980386sft (22 Acre)

SITE ANALYSIS
Programs
 

• Main factory
✓ Vehicular Entry ✓ Pump room
✓ Pedestrian Entry ✓ AC Plant
✓ Guard Room ✓ Laboratory & Research room
✓ Loading-Unloading area ✓ Finish Good Storage
✓ Fabric and Trims Inspection Room ✓ Production Room
✓ Fire Stair ✓ Waste material room
✓ Electrical Room ✓ Day Care
✓ Raw material storage ✓ Toilets
✓ Health care ✓ Prayer Space
✓ Kitchen
✓ Dining

• Complex Area
✓ Grocery shops/Food Courts
✓ Restaurant ✓ Library
✓ Multipurpose Hall ✓ Residence for Workers
✓ Mosque ✓ Administrative Building
✓ Ware House
Program Analysis

• Spinning factory • Textile factory

1. Blow room – 31,063sft 1. Weaving zone – 10,000sft

2. Drawing – 8,142sft 2. Packing – 8,000sft

3. Combing – 10,000sft 3. Raw material storage – 1,500sft

4. Spinning (ring+simplex) – 12,522sft 4. Finish material storage- 1,500sft

5. Packing – 8,835sft 5. Inspection room – 650sft

6. Raw material storage – 2,500sft 6. Electrical room (2) - 120sft

7. Finish material storage- 1,500sft 7. Circulation 20% = 5,000sft

8. Inspection room – 650sft Total- 26,770sft

9. Electrical room (2) - 120sft
10. Circulation 20% = 15,000sft

Total- 90,332sft
Combine Factory Program Factory Complex Program

1. Guard room (2) – 25+25 = 50sft 1. Multipurpose Hall – 2500sft

2. Healthcare – 1250sft 2. Restaurant – 5000sft
3. Daycare (25% kids, 50 kids) – 1850sft 3. Mosque – 3000sft
4. Dining (200 people) – 3000sft 4. Food court – 2000sft
5. Kitchen (200 people) - 2000sft 5. Park – 5000sft
6. Laboratory & research – 2500sft 6. Library (small) – 2000sft
7. CCtv control room – 1500sft 7. Office Building – 5000 sft
8. Toilet (4 zone) – 512*4 = 2050sft 8. Dormitory (150 people)
9. Prayer space- 1000sft • Living area (120sft per head) – 18,000sft
10. Lobby & buyers waiting lounge – 2,000sft • Dining – 3000sft

11. Circulation 20% = 4000sft • Kitchen – 2000sft

Total – 21,200sft • Toilet – 1500sft

• Guest house = 8000sft
• Circulation 20% = 11,600sft

Total – 69,600sft
• Factory area total – 138,302sft
• Factory Complex Area – 69,600sft
Total –207,902sft
- 5 Acre (approximately) in total
SPINNING MILL
• Blow room is the starting of the spinning operation where the fiber is opened, cleaned, mixed, micro
dust removed and evened thus passed to carding machine without increasing fiber rupture, fiber neps, broken
seed particles and without removing more good fibers.
(Mixing, blending, cleaning)

Bale opener Mixer

• Carding, in textile production, a process of separating individual fibers, using a series of dividing and redividing steps,
that causes many of the fibers to lie parallel to one another while also removing most of the remaining impurities.

• Breaker Drawn Frame is a machine for combining and drawing slivers of a textile fiber (as of hemp for rope
manufacture or cotton for spinning). Drawing is the operation by which slivers are blended, doubled and leveled.
• To convert or transfer the opened and cleaned cotton fiber into a sheet form of definite width and uniform unit length
is called Lap Former.

• A combing machine is a one type spinning machine for spinning process of yarn which has comb to straighten
the fibers and extract neaps,  foreign matter and short fibers. Combing machine is used to produce higher count
yarn(stronger , more even, more compact, finer, smother).
• Finisher Draw Frame is done to give further strength and stability to the silver. The drawn silver from breaker
Draw frame is again drawn .

• Simplex for spinning process is an industrial machinery used for spinning process of Textile technology to
transform the drawn sliver into roving. The main function of simplex machine is the attenuation of drawn sliver
and insert small amount of twist to give required strength of roving.

• The machine in which the final draft is given to the roving and converted to yarn is called ring frame.
Layout of Ring Spinning Unit
Machine Data, Production & Man force Analysis
 Spinning Section
02. Blow Room Machine 02. Blow Room Machine – Bale
Mixer opening
Superblender B12

Fine cleaner

Pre cleaner
To the
cards

To the
cards

Bale opener

http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf

Mixing 8 x 4 = 32
Bale Carding surface +35%
O penin 1. Super blender B12
g KW installed -35%
Section Cle Up to 70%
ani
Pre- ng
C leanin 2. Duo cleaner B390L effi
g cie
section nc
y

Mixing 3. Auto mixer B143L

4. Motor fan B152
sectio
n

Fine 5. Duo Blended Cleaner B380L

C leanin 6. Motor fan B153
g

http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf
02. Blow Room Machine - Pre 02. Blow Room Machine -
Cleaning Duocleaner B390L Mixing
Automixer B143L

Legends
1 Dust Separator B450L
2 Double cleaning rolls
3 Independent adjustable grid
4 Bucket wheel lock
5 Control Panel

http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf
02. Blow Room Machine – Fine
Cleaning
Duo Blended Cleaner B380L

http://www.camozzi.com.mx/sites/default/files/marzoli_product/b12/esecuitvo_opening_section.pdf
03. Carding Machine 04. Drawing Machine
Optimal use of space

Card C 75 with slivercoiler

142
CBA

Card Sliver

2 250
2 380

345 2 980 1 160 1 500 196

CH +
680
Candimensions
Cans Ø [mm] 1 000
Can height 1 200, 1 300, 1 500
[mm] Double-head draw frame SB-D 26
3 550 (4 100**) 1 000*
Production Upto 225 kg/hr
Sliver fineness 0.1 - 0.2 ne

∅
C2
Typical
layout

2 980

380**)
(3
L
Delivery 2
L 6 Delivery speed Up t o 1 2 0 0 [ m / m i n ]

8 Machine SB-D 2 6
Power creel
(driven)
Cott on,
C1 Feedvariants L6 L8 Material man-
[mm] [rows] [mm] [mm] made
fibers,
1 000 2 6 900 9 000 blends,
1 000 3 4 750 6 850 f iber
lengths up
Delivery t o 60 m m
unit
C2 CH Canchanger Layout Empty Doub ling [ f old] up t o 8
[mm] [mm] cans Feed [ kt ex] 20 – 50
[number]
500,600 900 –1 520 with in or onto Draft [ f old] 4 . 5 – 11. 6
floor 2 perhead
Delivered sliver weight [ kt ex] 2 . 5 – 7. 0
1000 900 –1 520 with in or onto
floor 1 perhead
 05. Combing Machine 05. Spinning Machine

Truetzschler Comber TCO 12

MACHINEDATA

Double sided rotor spinning machine with sectional construction,

Design with two package transport belts and with robots for piecing and doffing
DS (double sided)* and DE (double ended)* with independently driven machine sides
Gauge 245 mm
Number of spinning units 20 per section; maximum 35 sections or 700 spinning units

Can diameter Up to 470 mm or 18½˝ in two

rows under the machine Up
to 500 mm or 20˝ in three
rows
Can height 1 070 mm (42˝) and 1 200 mm (48˝)
Rectangular cans Rectangular cans with 235 × 920 mm and 1 070 mm or 1 200 mm height
Cylindrical package up to 350 mm diameter or 6 kg
Package size
Conical packages with 1°51, 3°51, and 4°20 up to 270 mm diameter
Waxing device* With individual drive on each spinning unit
Included in the head stock for all tube shapes, cylindrical or conical; storage capacity 310 tubes
UNIfeed tube loader Versions DS (double sided)* or DE (double ended)* with double sided tube loader, positioned
separately at the end stock, storage capacity 2 × 347 tubes
Package transport with
Package removal system conveyor belts to the end
stock PACKAGElift* for
L1 manual removal
Interface for automatic
Technical transport and palletizing
systems*
data Dimension 1, 2, 3, 4 robots per machine, with DS and DE version also
B1 Robots* 5 or 6 robots possible; with special service station at end
1,000 m m
stock for 4 robots and more
20 s cycle time for package change (doffing), piecing and
B
rotor cleaning
2 L1 mm 7,045
AEROpiecing® AEROpiecing® with a special air storage in the robot for yarn-like piecings
B1 m m 1075 XPS Easy and fast robot setting with the eXpert Piecing System

B2 m m 2,440 iDS Higher machine efficiency with the intelligent drive system (iDS), because robot avoids idle
travelling
Rieter Q 10A (opto-digital yarn clearer)
Yarn quality monitoring*
Foreign fibre detection and yarn clearer of other suppliers on request
SPIDERweb* Central spinning data collection from all machines
*Option
 05. Spinning Machine

Machine Data
R 66 rotor spinning machine

R 66 with
roundbow

150
0

R
E
191
3

H I
C
C

K
A

216. 216. 3133

705 1275 1915 2503
5 5
L

854
155
8

171
0
123
2460
1272 1272

326
5
4
2
162

0
6
123
0

155
0
155

205

170
8

CD
5418 AB
K

R 66 without
roundbow
220
5
0
2
D

123
346 0
191
3

4
C

B
A

123
0

216.5 216. 3133

705 1275 1915 2503 5
5
0
2

Spacerequirements for
R 66 with 3 and
123
0

more robots
155

854
8

171
0
127
2

5
4
1

326
246

162

0
0

6
127

123

155
2

0
155
8

170
205

0
4

CD
AB
K

HEIGHT
DIMENSIONS
KH C E I R

Canheight[mm] [mm] [mm] [mm] [mm]

1070 1175 2950 1308 3500

1200 1305 3080 1438 3600

1 250rect. 1335 3110 1468 3600

Needed Machine for a Spinning Mill •We know, 1 Cotton Bale net weight is
  Blow Room     174 kg.
No Name of Mechine Type No of Mechine
•Required Cotton bales - 364 bales /
1. Uni Floc A12 2 day (around 60,204 kg)
2. Uni Clean B12 2 •1,32,860 / year
3. Uni Mix B76 2
4. Uni Store A78 2
•Plant production per day - 54600 kg
5. Metal Particle Eliminator FA121 2 of yarn/day, which is 90% of the total
  Carding     raw material)
No Name of Mechine Type No of Mechine •1,99,88,787 kg/year
6. Card C60 16
  Draw Frame    
No Name of Mechine Type No of Mechine
7. Breaker RSBD-50 5
•Total 20,000 spindel spinning Unit
8. Finisher RSBD-50 5 •Size of the area: approximately 4.5 acre
  Simplex    
No Name of Mechine Type No of Mechine
9. Simplex FT60 23 Total: 83 Mechines For 20000 spindel
  Ring     spinning unit.
No Name of Mechine Type No of Mechine
10. Ring G-32 13
  Laboratory    
No Name of Mechine Type No of Mechine
11. Uster Teaster 3 UT3 1
12. Uster Tensojet UTJ-TE 1
13. Ring Wrapping Reel   1
14. Lea Streangth Tester   1
15. Wrapping Drum   1
     
Packing
No Name of Mechine Type No of Mechine
16. Packing Mechine G-32 6
Needed MANFORCE for a Spinning Mill
SI. No Description Number
1. Spinning Manager 1
2. Asst. Spinning Manager 1
3. Production and Tech Manager 1
4. Production Head 1
5. Mainttenance Head 1
6. Shift Leader 1
7. Production Supervisor 6
8. Mechanical maintenance supervisor 1
9. Electrical Supervisor 1
10. Machine Operators 40
11. Mechanic 10
12. Electrician 5

13. Quality and Labrotary Manager 1

14. Process testers 6
15. Marketing Manager 1
16. Finance Manager 1
17. Accountant 3
18. Clerks 3
19. Chasier 1
20. Store Keepers 4
21. Guard 7
22. Messenger and Cleaner 1
23. Driver 3
24. Cleaner 20
    120
Spinning Factory Layout For My Design
Spinning Factory Layout For My Design
Case Study
Noman Weaving Mills Ltd.
Mawna, Sreepur, Gazipur
Noman Weaving Mill Location
GENERAL INFORMATION ABOUT NOMAN WEAVING MILLS LTD

 Name of the factory : Noman Weaving Mills Ltd.

(An enterprise of Noman Group)

 Location : (kewa westside), Mawna, Sreepur, Gazipur.

 Business Type : 100%Export Woven Factory

 Status : Private Ltd. Company.

 Head office (Corporate Office) : Adamjee Court (5th &6th Floor), 115-120,

Motijheel C/A, Dhaka-1000.

 Phone No.7176207-8,9572135,9569669,Fax-880-2-9565282

History of the project development:

Land purchase : June 2006

Machine setup : December 2006

Year of production : January 2007

Total area of land : 25 Bigha

Production floor:

(a) Airjet floor : 47581 sft

(b) Sizing shed : 44762 sft
(c) Sectional warping : 18036 sft
(d) Picanol floor :11620 sft

No. of machine:

(a) Toyota air jet loom : 128 pcs

(b) Picanol loom : 40
pcs
Production capacity:

(a) Toyota airjet loom : 45000 Mtr

(b) Picanol loom : 9000 Mtr
Total production : 54000 Mtr
Per month production : 1404000 Mtr

Man power:

Officer Staff Worker

a) Male : 41 Male : 93 Male :
b) Female : 01 Female : 02 418
Female : 144
Total manpower of the factory : 699 people
Products
#
 Poplin
 Voile
 Matt
 Canvas
 Oxford
 Stripe Fabrics
 Check Fabric
 Stripe Satin
 Five ends Satin
Manufacturing Products of the company

Denim Twill Grey Check Stripe

fabric fabric fabric fabric fabric
Flowchart Of Woven Fabric Production
Yarn from

Storing inventory Winding

Inspection Warping

Weaving sizing

Winding on
Looming weavers beam

Denting Drawing
Weaving
preparatory
process Weft yarn Warp yarn
processin processing
g •Winding

• Weft yarn •Warping

•Sizing
(Cone form)
•Drawing and
Denting
•Knotting
•Looming
Winding
Winding is the process of transferring yarns from ring,bobbin,hank etc.

Machine name: Cone Winding Machine

Origin :China
Model :GA014MD-120
Spindle:
120
Input
:Cone
Output:
Cone
Warping
The parallel winding of warp ends from many winding packages onto
a common package is called warping.

Machine Specification
 Name of the m/c: Benninger
 Name of origin: Switzerland
 Creel capacity : 1224
 RPM : 750
 Beam width : 2400 mm
Sizing
The process of applying a protective adhesive coating upon the warp
yarns surface is called sizing.

Machine specification
 Machine Name :Benninger
 Origin : Switzerland
 Cylinder : 14
 R.P.M :160 Max
 Lease rod : 29
 Beam capacity : 32
 Cylinder Temperature : 145 degree
Loom #01

AIR
jet Machine specification
 Name of the machine : Toyota
 Brand : Toyota JAT 710
 Origin : Japan
 RPM : 800
 Shedding : Tapped & Dobby
 Weft insertion : By Air
 Operating system : Computerized
Loom #02
Machine specification

Name of the Machine : Picanol #1

Optimax Picanol Gamma
#2 Gamma
 Origin : Belgium
 R.P.M :
#1 Optimax-650
#2 Gamma 8R-500
 Loom type : Rapier
 Shedding system : Tappet
&Dobby

Picanol Optimax
Maintenanc
e
The main purpose of regular maintenance is to ensure that all
equipment required for production is operating at 100% efficiency at
all times.

Types of Maintenance:

(Ⅰ).Reactive Maintenance
(Ⅱ).Periodic Maintenance
(Ⅲ).Proactive
Maintenance
Utilities used in the industry

Natural gas generator

Compressor
Chiller
Boiler
Power Plant
Store & Inventory Control
Inventory control is important to maintaining the right balance of
stock in warehouses.
Amber Denim Loom Shed
Amber Denim Loom Shed
Country of origin: Bangladesh
Location: Gazipur, Bangladesh
Client: Showkat Aziz Russell
Architect: Jubair Hasan
Design: 2013
Size: 283,280 m²
Completed: 2015
Top view

The Amber Denim Loom Shed is a

project that was initiated by Amber
Denim Ltd. The structure is located
inside the Amber Denim factory
compound, in the Gazipur area of
Bangladesh.
What started as a project to
welcome guests and buyers,
evolved into an activity space for
workers and visitors of the factory,
improving their welfare.

The design, by Jubair Hasan of Archeground, takes its inspiration from a traditional Bengali pavilion – a
simple post-and-beam structure with pitched roof that can be found in villages all around Bangladesh.
Design Concept

Jubair Hasan wanted to create a

building that reflects the design of a
traditional Bangladeshi pavilion – a
semi-open, simple post-and-beam
structure with pitched roof, that can be
found in many villages in the country.
He felt compelled to do this because
nowadays there are fewer and fewer
people living in the villages, and the
construction techniques to make these
pavilions are slowly disappearing.

The loom shed was built on a vacant land in the back end of the
factory’s compound.

It is a rectangular single story

building, spanning north to south,
with the longer facade of the
building facing to east and west,
inspired from the traditional
Bangali pavilion.
Reacting to the initially stated requirements,
the architect placed the two main areas of this
building in its two ends: the visitors’ lounge
closer to the end where most visitors will enter
the building, and the more noisy looming
machines area in the farther part, closer to the
workers’ compound, where fewer visitors
would enter first.
Site Plan
Ground Floor Plan
A waterbody was introduced to enhances the beauty of the site and also absorb the dust through water,
as loom produce dust much.
Structure, Materials

Structure, materials, technology The main structure of the

building is post-and-beam, with pitched roof, employing 10-
inch gas pipes that the company had previously bought but
had not used.Since the length of a single pipe is 40 feet (12
metres), the architect thought there was enough length and
strength for this pipe to serve as the building’s main
structure.

The roof covering is using custom concrete roof tiles

made on-site.

The roof covering is of custom-made concrete roof

10” unused gas pipe that the company had previously bought,
but did not used, have been reused as main building
structure.
tiles, produced on site. Fewer and fewer buildings in
Bangladesh use roof tiles, and the technique of
making them is slowly disappearing. Jubair Hasan saw
it as part of his obligation to maintain the presence of
this material, which is why he used roof tiles for this
building.
Walls are made of local bamboo that is dipped in a chemical solution and then treated with oil (chorsh polish) and
bobhakali (a type of local sand) to give a dark and coarse finish.

The floor is in concrete with a cement finish. Even though the inspiration of the structure comes from traditional
Bengali pavilions, the construction technology used in this building is a relatively modern welded steel structure,
concrete/cement-based materials, and bamboo with chemical treatment.
 Buyers are driven in the loom shed where they
can see the quality of the products and how the
factory is operated.

Workshops about safety, efficiency and other

aspects of work are organised in the shed.
 The main structure of this building is
post-beam structure, with pitched roof.

Bamboos used for the facades protected well

from the rain and water, by the roof’s overhang
 The position of the building has created an
open-field that is often being used by factory
workers for recreational activities or other
factory gathering events.

Only toilets and storage areas have solid walls.

Partitions for other areas, are using bamboo walls.
Thank You!