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INSAN TRIPATRA BUYER’S GUIDE

:
CENTRIFUGAL PUMPS – API VS
NON API
Sharing Session

SCM DEPARTMENT

14 Aug 2020
RT
Table of Content

OBJECTIVE
WHAT IS A PUMP?

PUMP CLASSIFICATION

CENTRIFUGAL PUMP : API VS NON API

IMPACT COST

APPLICABLE SPECIAL TERMS & CONDITIONS

REFERENCE & ENGINEERING PIC

Q&A SESSION

2
1. Objective

Objective of this Session:

Become AGILE

Know and understand basic Type of Centrifugal


Pump.

3
1. Objective
E.P.I.T.A
ETHICAL PROFFESIONAL INNOVATIVE

THRIVING IN
AGILE
CHALLENGE

4
AGILE In TRIPATRA VALUE
1. Resourceful
2. Anticipative
agile 3. Adaptive
4. Resilience
Agile adalah sebuah
mindset untuk dapat
bertindak cepat, adaptif
dan fleksibel.
Is this Picture
What is a PUMP ? A PUMP ?

YES or NAY ?

A Device ?
Convert mechanical Energy
to Kinetic Energy ?
Moves Fluid ?
A pump is A DEVICE that moves fluids, or
sometimes slurries, by mechanical action,
ANSWER :
typically converted from mechanical Energy YES,
into Kinetic energy. It’s a WATER HAND
PUMP.
Pump Type Classification :

CENTRIFUGAL POSITIVE SUBMERSIBLE CRYOGENIC FIRE WATER


PUMP : DISPLACEMENT PUMP PUMP PUMP
API & NON API PUMP :
GEAR PUMP,
DIAPHRAGM
PUMP, ETC.
WHAT MAKES PUMP, A CENTRIFUGAL PUMP ?

CENTRIFUGAL PUMP NEEDS TO HAVE, 2 MAIN COMPONENTS :


1. ROTATING DISC WITH BLADE, KNOWN AS = IMPELLER.
2. “SNAIL” LIKE CASING TO CONTAIN IMPELLER & FLUIDS, KNOWN AS = VOLUTE CASING
3. DRIVER (MESIN PENGGERAK) FOR IMPELLER, COMMONLY USE = MOTOR OR ENGINE DRIVER

IMPELLER ROTATION MAKES CENTRIFUGAL MOTION HAPPEN, AND VOLUTE CASING GUIDE THE
FLOW OF LIQUID TO DISCHARGE/OUTLET.
WHAT IS API PUMP / NON API PUMP?

• CENTRIFUGAL PUMP CLASSIFICATION BASED ON WHICH STANDARD TO FOLLOW : API OR


NON-API
• API = AMERICAN PETROLEUM INSTITUTE
• NON-API STANDARD :  ISO, ASME, NEMA or ANSI
• PRICE COMPARISON : API PUMP’S PRICE > NON-API PUMP’S PRICE
CENTRIFUGAL API PUMP
(in general)
very good
API (American Petroleum Common use API Used when Pump design operating
Institute) is a set of STANDARD(s) for needs to follow experience in
standards used to define CENTRIFUGAL stringent Standard & handling hydro-
systems, tests and Pumps are : API 610 COSTLY, compare to carbons (oil,
equipment design, mainly & API 685 (sealless). NON-API standard. gasoline, Natural
in the Oil & Gas industry. gas, and petroleum
Pump casing products).
Typical applications USING
API PUMP motor
FOR PRODUCT TRANSFER
PUMP
Mineral diesel Pump, FAME
Transfer Pump, Mobile
Gasoline Pump…etc. coupling

Skid
CENTRIFUGAL PUMP – API 610
CLASSIFICATION
The API 610 pumps are primarily divided in three groups: OH, BB and VS. (based On Impeller
Position)
OH – Overhung pumps – The BB – Between bearing pumps VS – 
impellers of these pumps protrude  – The impellers of BB pumps Vertically suspended pumps –
(Extend) from the bearings. Also are suspended in between the VS pumps are supported above
known as : End Suction Pump. supports. For all pumps of this the medium to be pumped. The
type, the impeller is placed vertically oriented impellers are
horizontally. suspended below the support
and are submerged into the
medium.
CENTRIFUGAL PUMP – API 610
CLASSIFICATION

TYPICALLY PRICE INCREASE


CENTRIFUGAL PUMP TYPE
NON API
Applied when Pump design have
more lenient standard (ex. Non-Oil &
Gas Industry)
Common use NON-API STANDARD :
ANSI = The American National
Standards Institute
ASME = The American Society of
Mechanical Engineers
ISO = International Organization for
Standardization
NEMA = The National Electrical
Manufacturers Association
SNI = Standard Nasional Indonesia Due to their less cost, they are popularly used
in chemical industries, refineries, industrial
The main advantage of ANSI pumps is their
and mining applications for comparatively less
interchangeability across manufacturers
temperature pressure applications.
and brands.
API PUMP VS ANSI PUMP
Criteria API Pump ANSI Pump
Design Code API 610 ASME/ANSI B 73.1
Thick Casing, more corrosion Thinner Casing, less corrosion
Pump Casing allowance. In general designed for 750 allowance. Normally designed for 300
psig at 500℉. psig at 300℉.

More allowable nozzle loads, up to 2 More sensitive to pipe induced stresses,


Nozzle Load
times API 610 table 5 hence reduced permissible nozzle load

Smaller stuffing box size. Unless a large


bore option is chosen, an ANSI pump
Stuffing Box Size Large Stuffing Box may not be able to accommodate the
optimum mechanical seal for a given
service.

ANSI pump impellers are designed and


API pumps feature closed impellers manufactured without wear rings. Many
Impeller Design
with replaceable wear rings. ANSI pump impellers are open or semi-
open

Mounting Option Normally, Centre-line mounted Generally, Foot Mounted.

Not suitable for moving thicker


Suitable for heavy duty, much higher
Application and/or viscous fluids. Moderate duty
temperatures and pressures
application.
Reliability High Comparatively less
Cost High Comparatively less
QUIZ
Which of the following API pump type for “this Picture”?
A. OH (OVERHUNG)
B. BB (BETWEEN BEARING)
C. VS (VERTICAL SUSPENDED)
D. None Above

Answer: …. A
EMILY PRODUCT PUMP USED OH2 - API
610 STANDARD : HORIZONTAL
CENTERLINED SUPPORT OVERHUNG,
PUMP TYPE.

15
Technical Specs Which Can
Impact Cost
1. PUMP SIZE & CAPACITY
PUMP SIZE PUMP CAPACITY FLOW RATE (M3/HOUR)

10 M3/Hr 50 M3/Hr 80 M3/Hr 100 M3/Hr

PRICE INCREASE

*pictures only for illustration


Technical Specs Which Can
Impact Cost
2. MATERIAL SELECTION FOR CASING & IMPELLER :
CAST IRON< CAST STEEL< BRONZE < STAINLESS STEEL< DUPLEX<SUPER DUPLEX<ZERON100

PRICE INCREASE

MATERIAL SELECTION BASED ON :


LIQUID TYPE (ENVIRONMENT) WATER, SALT WATER,
HYDROCARBON, CHEMICAL, ETC.

In General “Material
DIFFERENT MATERIALs have CORROSION Selection” for Pump, is based
different “RESISTANCE” to RESISTANCE on CORROSION RESISTANCE
Different Environment. OF THE MATERIAL.

EX : Stainless Steels (SS316) will have BETTER


CORROSION RESISTANCE, than Cast Steel.
Technical Specs Which Can
Impact Cost
3. TYPE OF DRIVER (MESIN PENGGERAK POMPA) :

1. ELECTRIC MOTOR  HIGHER SIZE 2. ENGINE DRIVEN 3. TURBINE DRIVEN


MOTOR = PRICE INCREASE
Electric pump
motor

Engine driver

Turbine driver

ELECTRIC MOTOR < ENGINE DRIVEN < TURBINE DRIVEN

Typically, PRICE INCREASE


Technical Specs Which Can
Impact Cost
4. HAZARDOUS AREA CLASSIFICATION (for pump’s electrical & instrument System) :
NON HAZARDOUS < ZONE 2 < ZONE 1 < ZONE 0
Technical Specs Which Can
Impact Cost

5. WITNESS TESTING REQUIREMENT


6. MIGAS CERTIFICATION
7. PAINTING SPECIFICATION : MARINE PAINTING
8. REQUIREMENT FOR SALT LADEN AREA / SPECIFIC ENVIRONMENT (EX. GEOTHERMAL)
9. MANDATORY ACCESSORIES (Ex. Sensor & instrumentation)
APPLICABLE SPECIAL TERMS &
CONDITIONS

• PAYMENT TERMS BY PROGRESS


• DELIVERY TERMS
• WARRANTY
• LIQUIDATED DAMAGE
• PERFORMANCE BOND
• Mechanical Performance guarantee
ANSWER : PICTURE-B !
REASON : Picture-A located in Zone-2 Hazardous

QUIZ area classification, thus required more


requirements & certifications on its electrical-
Instrument system, than Picture-B.

WHICH ONE WILL HAVE THE LOWEST ESTIMATED PRICE ?

ANSI Pump, ANSI Pump,


Cast Steel, Cast steel,
30m3/hour 35m3/hour

Zone 2 Non-hazardous

PICTURE-A PICTURE-B
NOTABLE VENDORS
API PUMP : NON API PUMP :
KSB PUMP – PT. KSB INDONESIA (COO :
EUR, INDIA, INDONESIA)
KSB PUMP – PT. KSB INDONESIA (COO :
EUR, INDIA, INDONESIA) DURA Pump - PT Duraquipt Cemerlang
(COO : INDONESIA)
UNITED Pump - PT Duraquipt Cemerlang
(COO : INDONESIA) Torishima Pump – PT Torishima Guna
(COO : JAPAN, INDONESIA)
Torishima Pump – PT Torishima Guna
(COO : JAPAN, INDONESIA) FLOWSERVE PUMP – (COO : EUR, INDIA,
CHINA)
FLOWSERVE PUMP – (COO : EUR, INDIA,
XYLEM / ROTECH PUMP : PT JEBSEN &
CHINA)
JESSEN INDONESIA (COO : INDIA, CHINA)
GRUNDFOS – COO EUR, CHINA, INDIA
SULZER – PT. Bumi Cahaya Unggul (COO ;
EUR, INDIA, CHINA)
Reference & engineering pic
• REFERENCE : • INSAN TRIPATRA
• GOOGLE MECHANICAL ROTATING
ENGINEERS :
• PAK MUCHLIS
• PAK NICO
• BU RIRI
• PAK FERDIAN
• …
Q/A
END OF SESSION
THANK YOU

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