DESIGN AND MANUFACTURING OF

BELT GRINDING MACHINE

Presented By
Mr. PATIL SAINATH ANADA
Mr. SHEWALE HRUSHIKESH RAVINDRA
Mr. SONAWANE SUMEDH SURESH
Mr. UMBRE KRISHNA MHASU

Guide By
Prof. A. R. RASNE

Department of Mechanical Engineering

PVG’s College Of Engineering, Nashik.
Nashik-03
2020-2021

Pune Vidyarthi Griha's College Of engineering, Nashik

 CONTENTS
1. Introduction
2. Literature review
3. Problem Statement
4. Objective
5. Proposed Methodology
6. Application
7. Components
8. Project Costing
9. Tentative Project Setup
10. Project plan

Pune Vidyarthi Griha's College Of engineering, Nashik

 INTRODUCTION
 Belt ginding machine we design used for ginding any
shape and object.
 It used to grind machine surface to super finish and
accuracy, it ginding any shape of object like square
pipe, flat plate, rectangle shape, fillet operation etc.
 In our project we arranged all component in one
frame (profile).
 This machine used Horizontal as well as Vertical and
aslo 45︒ inclination Positions.
 For changing position form horizontal to vertical we
desinged gears with chaine drive with arduino
system.

Pune Vidyarthi Griha's College Of engineering, Nashik

 LITERATURE REVIEW

In this section the various modification and development in the

grinding machine technology are mentioned
[1]Konrad Wegener, Friedrich Bleicher, Peter Krajnik, Hans-Werner
Hoffmeister, Christian Breecher, Recent development in grinding machines,
CIRP-1703 (2017). In this paper the main objective is development of grinding
machines to improve the productivity. In this paper the detailed study of grinders is
explained. The various key points like peculiarities of grinding machines,
classification, trends in development of abrasive processes, grain technology, cost,
market developments, maintenance, digitization, trends for grinding machine,
grinding machine material structures, machine concept and simulation, adaptive
and Mechatronics system for grinding, energy efficiency, trends in auxiliary
devices, special machine developments such as ultra precision machines and its
principle applications, hybrid machines, combined machines which are capable of
executing different locations. The authors has concluded day to day in recent years
for getting more productivity in manufacturing
• [2] Dong Zhang, Chao Yun, Dezheng Song, Dexterous space optimization
for robotic belt grinder, Procedia Engineering 15 (2011) 2762-2766. In this
paper discussed a new structure of robotic grinding system in which a new robot
frame including active work piece frame and passive tool frame was presented. In
the industrial robot are recently introduced to the belt grinding of complex shape
surfaces to obtain high productive efficiency and constant surface quality. The
early development of robotic grinding focused on the robot holding a grinding
wheel to finish a part with simply geometries and with relatively low accuracy
requirements. The dexterity optimization ends are first, the establishment of an
appropriate coordinate system for the general theoretical analysis; second, the
robot placed in reasonable relative position to grinding machine ensuring that the
robot has enough dexterous space of grinding
• [3] J.F.G. Oliveria, E.J. Silva, C. Guo, F. Hashimoto, Industrial Challenges
in grinding, Manufacturing Technology 58 (2009) 663-680. This paper aims at
the analization of grinding technology development research as per industrial
demand. The author have totally focused on the grinding challenges in industries.
The very important driving force development of grinding are automotive
application. There were many problem presented by industries needs at the time
include today well developed technology such as fast and automotive wheel
balancing system, flexible and prediction systems, more application of CNC in
grinding process, multiple grinding on one step and other
 Problem Statement:
“Design and manufacturing of belt ginding machine”

Objective:
The Objective of this project is to design and fabricate
an abrasive belt grinding which can be used as Special
purpose grinding machine by changing its work area
from Horizontal to Vertical with CHAIN DRIVE
Attached motor with arduino and length of the belt
could be adjustable for making belt at proper tension

Pune Vidyarthi Griha's College Of engineering, Nashik

 PROPOSED METHODOLOGY:

• In this project we are going to design and fabricate a

abrasive belt grinding which can be used as special
purposse grinding machine, there are two positions
Horizontal and Vertical,
• horizontal position used to grinding or finishing long
pipes or plats etc. and vertical position fillets oprations
or other oprations are easier.
• Also there is 90 to 45 degree inclination for better
work.

Pune Vidyarthi Griha's College Of engineering, Nashik

 APPLICATIONS

Belt grinding is a versatile process suitable for all

kinds of different applications

 Finishing: surface roughness, removal of micro burrs,

cosmetic finishes, polishing
 Deburring: radiusing, burr removal, edge breaking
 Stock removal:  high stock removal, cleaning (e.g. of
corrosion), eliminating mill or tool marks, dimensioning
 By changing the grades of abrasive belt grinding it can be
used to grind the carbon steel, alloy steel and stainless
steel etc
 COMPONENTS OF PROJECT
1. 3 phase 230V~50hz 2.2kw motor. – for rotating
grinding belt
2. Abrasive belt- for grinding.

Fig1. 3φ Motor Fig2. Abrasive Belt

Pune Vidyarthi Griha's College Of engineering, Nashik

3. Motor for rotate chaine drive
4. Arduino : to give cammand to motor to rotate chain
drive

Fig3. motor for chain

Fig4. Arduino
drive

Pune Vidyarthi Griha's College Of engineering, Nashik

5. Gears
6. Hydraulic
7. Rotaing wheels
8. Chain drive

Pune Vidyarthi Griha's College Of engineering, Nashik

 Project Costing
Main parts of project

1. 3 phase 230V~50hz 2.2kw motor – Rs 4000 to 5000

2. Abrsive belt – 800 to 1000
3. Small motor – 1500 to 1800
4. Arduino – 600 to 800
5. Hydraulic – 400
6. Flat plate – 1000
7. Square pipe – 400
8. Wheel – 1500
9. Gears – 500
10. Nut and bolts – 200 to 300
OVERALL COST OF PROJECT – AROUND 15000 RS.
TENTATIVE PROJECT SETUP

Pune Vidyarthi Griha's College Of engineering, Nashik

 PROJECT PLAN
  PROGRESS OF            
SL.NO WORK OCT NOV DEC JAN FEB MAR

1. Received the approval for            

project title

2. Design and selecting            

materials

3. Purchasing            

4. Construct the body of the            

project.

  Collecting the Additional            

information to complete
5. the project and painting
work

6. Report and extra work was            

completed. Attending the
final evaluation
THANK
YOU