Faculty of Engineering, Science and Technology

Indus University Karachi

Department of Science and Technology

Final Year Project Proposal Submission Form

Section 1: (To be completed by the Students)

Program of Study: B.TECH Session: MECHANICAL EVINING

BS (CS)/ BS (SE), MS, B.TECH, BE, (Programs)

Project Title: HYDRUALIC BENDING MACHINE

Abstract
The hydraulic metal bending machine is planned to do bending activity for utilizing a hydraulic power pressure. This bending
machine bends a small piece of sheet metal, plates, pipes, bars, rods. The motto of this project is to develop a portable low cost
bending machine. This project comprises of a hydraulic jack, pedestal bearings, basic casing, driving and driven rollers, metal shaft,
nut and bolts. The fundamental favorable position of our venture is Metal bar are twist fit as a fiddle (U-shape, circle twist)
constantly and less human exertion in task.
Keywords: Bearing, Frame, Hydraulic Bending Machine Shape, Production, Rollers connection.

Introduction
This investigation is all about working and designing of bending machine. This bending machine can bends a small plate, rods,
pipes, tubes. This kind of metal has its own particular thickness. The bending machine planner will think about various components
including kind of metal, roller bender types, the kind of power supply and bending machine size. The bar is bending with the
assistance of pressure driven power, in light of the fact that the energy of hydraulic power is vast, so with the assistance of hydraulic
driven power we can bend the bar. Actually, bending is procedure of plastically deforming a metal bars, tubes etc and changing its
shapes. Bending is adaptable process by which a wide range of shape can be achieved. Its produces shapes like v shape, u shape,
and circular shapes can also be achieved. These Machines are to work easily and effectively.
Functions of Bending Machine:
 This bending machine can work manually.
 The hydraulic powered jack limit from 4 ton to additional.
 This machine needs less maintenance.
 To give U-shape, circular bend of metal bar.

Roller Requirement:
 Roller should be highly accurate and easy to manipulate.
 The minimum effort should be required to bend the pipe.
 It should provide the direction control.

Reason to Design a Hydraulic Bending Machine:

The motivation to outline a bending machine for pipe bending is that as there is no such a small scale bending machine. The
bending machine found in the market comes with too many varieties. There are bending machine such as roll bending machine,
press brake bending machine and folding machine. In addition, the plan for the bending machine for pipe bending is to bend a metal
pipe. It produces sheet metal bending with want level of bending aside from 90°. Other reason in regards to the bending machine
Plan, the bending machine in the market comes with the enormous size and the bending machine is costly. The current bending
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machine in the market is made for huge capacity for bending a metal pipe. With the limit of bending machine that exists in the
market, the current bending machine isn't satisfying the necessity of the use. The prerequisite of task of bending machine is basic. In
this manner it isn't appropriate to buy existing bending machine to be utilized for straightforward bending machine activity. Besides,
the machine is so heavy and it also requires some more space

Literature Review

At present, world has large number of manufacturers for Pipe Bending Machine, including manual, semi: automatic and
automatic type.
The manufacturers of this machine are Akayapak, euromok Tubobend etc.
But all these machines are meant for installation at large scale industries
The machines are either custom made or imported, so availing the machine is costlier process.
Also, the machines available are either fully automated or manual.
There is a need of alternative low cost semi: automated portable type bending machine in order to make it easily
available.

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Problem Statement
It is require more time.
Initial cost is more.
Intensive care should be taken while working

Aims & Objectives

Simplicity in operation for bending and removal of bends.
On single machine both bending and bend removing operation takes place.
Capable of bend formation up to 1inch diag. of pipe or rod.
It is also very useful for formation of continuous bends one after other or consequent bents.

Methodology

Phase-1
 Start Manufacturing
 Identification of needs
 Explanation of the needs for designing
 Identify the problems
 Find solution for the problems

Phase-II
 Conceptual design
 Detail conceptual design
 Design analysis
 Evaluation

Phase-III
 Detail drawing
 Fabrication of machine body
 Equipment installation on machine
 Result and simulation
 Report writing
 Ending

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Conclusion
Hydraulic Bending machine is a procedure which is utilized to make part for car, aviation, families and control plant ventures and so
on. Our Hydraulic bending machine is more affordable, light in weight in contrast with different machines along these lines, it can
be ideal for small industry holders, small workshop holders, in school organizations and so forth.
Future Direction

Reference (IEEE Format)

Akyildiz, Ian, and Xudong Wang, “Wireless mesh networks,” in John Wiley & Sons, 2009, Vol. 3.
Iec, International Engineering Consortium, Various Authors, Annual Review of Communications, Volume: 59,
ppt. 485-491, April 2008.
Irfan Ahmed, Amr Mohammed, Hussein Alnuweiri, On the fairness of resource allocation in wireless mesh
networks: a survey,Wireless Networks, Vol. 19,Issue 6 , pp 1451-1468, ISSN 1022- 0038, Publisher Springer
US, August 2013.

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 Details of Group Members:
# Name of Student Student ID E-mail Address Contact # Signature
1 M Fazal Kareem 180-2018 Fazalkareemkhan450@gmail.com 03138228120

2 M Ali shah 181-2018 03471358305

3 Mohsin ali 179-2018 03423905068

4 Immad naseer 822-2018 03122129498

5 Hassan talib 460-2018 03142290739

Section 2: (To be completed by the Supervisors)

Supervisor Name: M Fazal kareem Designation: Signature:

Co-Supervisor’s Name: Mohsin Ali Designation:

Signature: Internal Expert

Name: Ghulam Mustafa Designation: Organization:

Mehran Engineering Signature:

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 Section 3: Recommendations (To be completed by the concerned individuals)
I/We recommended that the proposed project is relevant to the program of study and to the current
developments and trends. The project will be beneficial for the students and can be completed within given
time and mentioned resources.

1. Name: Designation:

Organization: Signature:

Section 4: (For office use only)

Forwarded by: Submission Date:

FYP Project Committee Leader

Name Signature / Date Comments

Approved / Rejected by:

1. Head of Department

Name Signature / Date Comments

2. Dean FEST

Name Signature / Date Comments

Project Number: Date of Approval / Rejection:

Comments (if any):