Professional Documents
Culture Documents
CENG 2909
Abenezer T.
February 2021
1
Chapter Three
Concrete
2
Contents
1 Introduction
2 Water
3 Aggregate
4 Admixture
5 Properties of Concrete
Introduction
Concrete is the most commonly used man made construction
material in the world, and is the second as the most utilized
substance on the planet after water.
The secrete of its popularity lies in the simple fact that except
cement, all other ingredients of concrete are commonly available
local materials like aggregate and water.
The hardening is caused by chemical reaction between water and
cement and it continues for a long time, and consequently the
concrete grows stronger with age.
Constituents of Concrete
Portland Cement
Water Paste
Air (entrapped or entrained)
Concrete
Fine Aggregate (Sand)
Aggregate
Coarse Aggregate (Gravel)
5
Introduction
The property of concrete varies depending on
The quality of the constituent,
• Fine aggregates
Water
14-21%
Up to 2% air Cement
7-11%
(depending on top size of coarse aggregate)
Advantages of Concrete
Good-quality concrete has many advantages:
Concrete is economical in the long run as compared
to other engineering materials.
Concrete possesses a high compressive strength,
and the corrosive and weathering effects are
minimal.
It has the ability to be molded or cast into almost any
desired shape.
It is a non-combustible material which makes it fire-
safe and able withstand high temperatures.
It is durable and requires very little maintenance.
8
Disadvantages of Concrete
9
1. Aggregates
Aggregates
Based on
Based on Based on Based on
Mode of
Source Weight Size
Formation
Igneous Heavy
I. Based on Source
Natural Aggregates :
Are taken from natural deposits without change in their
nature during production, with the exception of crushing,
sizing, grading, or during production.
B. Metamorphic
rocks:
Marble
Metaquartzite
Slate
Phyllite
Schist
III. Based on Unit Weight
A. Normal-Weight Aggregate
Most common aggregates
Sand
Gravel
Crushed
Produce stone
normal-weight concrete 2200 to
2400 kg/m3
Based on Unit Weight…..
B. Lightweight Aggregate
Shale Scoria
Clay Perlite
Slate Vermiculit
e
Slag
Diatomite
Pumice
Barite
Limonite
Magnetite
Ilmenite
Hematite
Iron
Steel punching or shot
Produce high-density concrete up to 6400
kg/m3
III. Based on Size
A. Fine Aggregate
Sand and/or
crushed stone
< 4.75 mm
F.A. content
usually 35% to
45% by mass or
volume of total
aggregate
Based on Size…..
B. Coarse Aggregate
Gravel and
crushed stone
4.75 mm
typically between
9.5 and 37.5 mm
Properties of Aggregates
Important properties of aggregates include:
Gradation (grain size distribution)
Shape and surface texture
Bulk unit weight
Specific gravity (relative density)
Absorption
Hardness (resistance to abrasion or wear)
Durability (resistance to weathering)
Crushing strength
Cleanliness (deleterious substances)
Chemical stability
Properties of Aggregates……
1. Gradation of Aggregate
Is the distribution of particles of angular materials among various
sizes.
Properties of Aggregates……
Percent passing
Sieve size
by mass
37.5 mm (1½ in.) 100
25.0 mm (1 in.) 95 to 100
12.5 mm (½ in.) 25 to 60
4.75 mm (No. 4) 0 to 10
2.36 mm (No. 8) 0 to 5
Grading Limits
Properties of Aggregates……
Ex-1 Sieve Analysis Results for Fine Aggregate (sample size =
500g)
Properties of Aggregates……
Ex-1 Gradation Curve for Fine Aggregate
Properties of Aggregates……
Reduction of Voids
Properties of Aggregates……
2. PARTICLE SHAPE
The shape of aggregate is an important characteristic since it
affects the workability and strength of concrete.
Not only the characteristic of the parent rock, but also the type of
crusher used will influence the shape of aggregates.
From the standpoint of economy in cement for a given w/c ratio,
rounded aggregates are preferable to angular aggregates.
Properties of Aggregates……
3. Quality of Aggregates:
An aggregate for concrete must be clean, sound, hard and strong and
durable. Harmful substances which may present in aggregate may be
classified as follows.
a) Substance causing an adverse chemical reaction.
E.g. organic materials such as loam, humus, sugar, etc.
b) Substances which undergo disruptive expansion example, shale,
colloidal silica (chert), iron Oxide etc …
Properties of Aggregates……
Properties of Aggregates……
4. SPECIFIC GRAVITY & UNIT WT OF AGGREGATE
ii. APPARENT SP.GR.:- is the ratio of the wt in air of a materials (oven
dry)of a given volume solid matter to the wt. in air of an equal volume of
distilled water.
ii. Bulk Sp. GR (OD):- is the ratio of the wt in air of a materials (oven
dry)of a given volume solid matter plus impermeable pores or voids to
the wt. in air of an equal volume of distilled water.
iii. Bulk Sp. GR (SSD):- is defined as the ratio of the wt in air of a given
volume of a permeable(saturated surface dry) material ( including both
its permeable & impermeable voids) to the wt in air of equal volume of
water.
Aggregates……
SPECIFIC GRAVITY & UNIT WT OF AGGREGATE
i. APPARENT SP.GR =
Ut.Wt=
Properties of Aggregates……
Aggregates……
Workability
only 1/3 of the water is needed for chemical reaction extra water
remains in pores and holes.
Water……
Is Good for preventing plastic shrinkage cracking and for
workability.
Is Bad for permeability, strength, durability.
Any impurities present will affect bond strength between the paste
and aggregate.
The total amount of water required per unit volume of fresh concrete
depends on:
The desired consistency/workability
2. CHLORIDE
Concern over a high chloride content in mixing water is chiefly
due to the possible adverse effect of chloride ions on the
corrosion of reinforcing steel.
Chloride ions attack the protective oxide film formed on the steel
by the highly alkaline (pH greater than12.5) chemical environment
present in concrete.
Water……
3. SULFATE
Concern over a high sulphate content in mix water is due to possible
expansive reactions and deterioration by sulphate attack, especially
in areas where the concrete will be exposed to high sulphate soils or
water.
4. SEAWATER
Seawater containing less than three percent salt is generally
acceptable for plain concrete but not for reinforced concrete.
The presence of salt can lead to corrosion of the reinforcing bars
and a decrease in concrete strength by some 10-15%.
Water……
Admixture
Air-entraining admixtures
Water-reducing admixtures
Plasticizers
Accelerating admixtures
Retarding admixtures
Hydration-control
admixtures
Corrosion inhibitors
Shrinkage reducers
ASR inhibitors
Coloring admixtures
Miscellaneous admixtures
Admixtures……
The major reasons for using admixtures are:
1. To reduce the cost of concrete construction
Type A ―
reduces water content at least 5%
tends to retard ― accelerator often
added
Type D ―
reduces water content 5% min.
retards set
Type E ―
reduces water content 5% min.
accelerates set
Mid-Range Water Reducing
Admixtures
Uses:
Produce flowing concrete with high slump (190 mm)
Reduce bleeding
Plasticizers for Flowing
Concrete
Flowing Concrete
Retarding Admixtures
Delay setting or hardening rate for:
Offset the accelerating effect of hot weather on the setting of
concrete.
Darken concrete
Properties of Concrete
Fresh Concrete
Fresh Concrete……
Fresh concrete or plastic concrete is a freshly mixed material which
can be molded in to any shape.
Fresh Concrete……
Transporting
Gathering
Ingredients Proportioning Mixing
& finishing
Compaction
Placing
Hardened
Concrete
Curing
Fresh Concrete……
Size of Aggregates
Surface Texture of Aggregates
Admixtures
Mix Proportion
Fresh Concrete……
Water content: Water content in a given volume of concrete,
will have significant influences on the workability. The higher
the water content per cubic meter of concrete, the higher will
be the fluidity of concrete, which is one of the important
factors affecting workability.
Mix Proportions: The higher the aggregate/cement ratio, the
leaner is the concrete. In lean concrete, less quantity of paste
is available for providing lubrication, per unit surface area of
aggregate and hence the mobility of aggregate is restrained.
On the other hand, in case of rich concrete with lower
aggregate/cement ratio, more paste is available to make the
mix cohesive and fatty to give better workability.
Fresh Concrete……
Size of Aggregate: The bigger the size of the aggregate, the
less is the surface area and hence less amount of water is
required for wetting the surface and less paste is required for
lubricating the surface to reduce internal friction. For a given
quantity of water and paste, bigger size of aggregates will give
higher workability.
Fresh Concrete……
Surface Texture: The influence of surface texture on workability is
again due to the fact that the total surface area of rough textured
aggregate is more than the surface area of smooth rounded
aggregate of same volume.
Rough textured aggregate will show poor workability and
smooth or smooth textured aggregate will give better
workability.
A reduction of inter particle frictional resistance offered by
smooth aggregates also contributes to higher workability.
Fresh Concrete……
Grading of Aggregates: This is one of the factors which will have
maximum influence on workability. A well graded aggregate is the
one which has least amount of voids in a given volume.
Other factors being constant, when the total voids are less,
excess paste is available to give better lubricating effect.
Aggregate particles will slide past each other with the least
amount of compacting efforts. The better the grading, the less
is the void content and higher the workability.
Fresh Concrete……
Use of Admixtures: of all the factors mentioned above, the
most import factor which affects the workability is the use of
admixtures. Plasticizers and superplasticizers greatly improve
the workability many folds.
3. Segregation
Segregation is separation of coarse aggregates from the mass of
concrete.
Segregation results from:
Badly proportioned mix where sufficient paste is not there to
bind and contain the aggregates.
Slump test:
the most commonly used method for measuring the
workability of fresh concrete both in field and in laboratory
A. True Slump - Has even subsidence. This type of slump indicates a well-
proportioned concrete.
B. Shear Slump - Half of the cone slides, difficult to measure, and results
from harsh mixes deficient in fine aggregates. Shear slump indicates that
the concrete is non-cohesive and shows the characteristic of segregation.
Slump test:
Harden Concrete
I. Strength of concrete
Since most concrete structures are designed to resist
compressive stress, it is this property which usually prescribed by
codes.
The strength of concrete is affected by a number of factors:
A. Effects of water/cement ratio
The water-cement ratio is the main factor affecting the compressive
strength of concrete at all ages.
Strength of concrete primarily depends upon the strength of
cement paste.
Lower water/cement ratios lead to higher strengths.
Every increase of 0.01 in the water-cement ratio decreases the
strength by 1-1.5 N/mm2.
Strength..
Strength..
B. Effect of Compaction
it is not only the water/ cement ratio but also the degree of
compaction, which indirectly means the volume of air filled voids
in the concrete is taken into account in estimating the strength of
concrete.
The presence of additional 1% voids in the mix reduces the
strength of concrete by 5%.
Strength..
B. Effect of cement
The effect of cement on strength of concrete is dependent both on
its type and quantity.
The early strength of cement is related to tricalcium silicate
(C3S)content – the higher the C3S content relative to the C2S
content, more quickly the strength gained after mixing.
Higher cement content increases strength and the heat generated.
Finer cement causes faster hydration rate, more heat and faster
strength development.
Storage of cement :The quality of cement stored in bags gradually
deteriorates due to hydration. The loses in strength for different periods
of storage are 15% in 3 months, 30% in 6 months, and 50% in a year.
Strength..
C. Effect of aggregates
For a constant water cement ratio and the same degree of
compaction, the compressive strength of concrete decreases
when the specific surface area of the aggregate increases.
For the same cement content and degree of compaction, when the
quantity of fine is increased, the demand for higher amount of
water arises and consequently leads to a weaker concrete.
Size:
Too large or too fine aggregate decrease strength.
Shape and Texture:
Crushed or rough surface provides better early strength and similar
long term strength as smooth aggregate.
Gradation: well grade aggregates insures better strength.
Strength..
D. Effect of Age and curing condition
From an age of about 12 hours, the strength of concrete increases
rapidly with time.
Correlations between strength at different ages are important
since they often form the basis of 28 day, or later, strength
prediction, by testing at early ages.
permeability.
f) Curing condition
shrinkage..
Carbonation shrinkage
probably caused by dissolution of crystals of calcium hydroxide
and deposition of calcium carbonate in its place .
As the new product is less in volume than the produce replace,
shrinkage takes place
Creep