L&T CONSTRUCTION MUMBAI COASTAL ROAD PKG 04

Name of Project : Mumbai Coastal Road Project Package -IV

Client : Municipal Corporation of Greater Mumbai
General Consultant : AECOM Asia Company Limited
PMC : Yooshin Engineering Corporation & Tec Cuatro S.A
Contractor :L&T Construction
CONCRETE MIX DESIGN
GRADE - M35
Date: 04-02-2021
1 DESIGN STIPULATION :-
1.1 Grade of Concrete M 35
1.2 Type of cement : OPC 53 Grade
1.3 Nominal maximum Size of Aggregate : 20 mm
1.4 Type of exposure : Severe
1.5 Degree of Workability in terms of Slump
at Pouring Point : 150±25 mm
1.6 Degree of Quality Control : Good
As per IS456
1.7 Minimum Cementatious content : 360 kg/Cum. (As per vol4, ODS, Section 3, Cl. 2.5.5)
1.8 Maximum Water/Cement ratio : 0.45 (As per vol4, ODS, Section 3, Cl. 2.5.5)
1.9 Maximum cement content : 450 kg/cum
2.0 Mode of Placement at site : Pump/ Direct Pour
2.1 Type of Coarse aggregate : Crushed
2.2 Type of fine aggregate : Crushed sand
2.3 Type of Chemical admixture : Superplasticizer

2.4 Source of Ingredients -

a. Cement :OPC 53 grade Ultratech Cement.
b. GGBS :JSW
c. Coarse Aggregates :Uran
d. Crusher sand :Uran
e. Microsilica : Elkem
f. Water : Noor Mohammad Supplier
g. Superplasticizer : BASF Masterpolyheed
h. Corrosion inhibitor :BASF Masterlife CI 210

2 TEST DATA FOR MATERIALS :-

1.1 Sieve analysis of Coarse & Fine aggregate
& All - in - aggregate (As per IS:383 – 2016)
1.2 Specific Gravity of materials
a. OPC Cement 3.15
b. GGBS 2.90
c. Coarse Aggregates - 20 mm 2.73
d. Coarse Aggregates
Aggregates - 10 mm
mm 2.70
2.70
e. Crusher sand 2.68
f. Super plasticizer 1.120
g. Corrosion inhibitor 1.027
h. Microsilica 2.18

1.3 Water absorption

a. Coarse Aggregates - 20 mm 1.95%
b. Coarse Aggregates - 10 mm 2.15%
c. Crusher sand 3.80%

3 Target Mean Strength of Concrete :-

a. f'ck= fck+1.65*S
35+1.65*5 43.25 N/mm 2 (From IS 10262, 2019 table 2, Standard deviation, S = 5.0 N/mm )
2

b. f'ck= fck+X
35+6.5 41.50 N/mm 2
(From IS 10262, 2019 table 1, Standard deviation, X = 6.5 N/mm )
2

2 2
The higher value is to be adopted. Therefore,target strength will be 43.25 N/mm as 43.25 > 41.50 N/mm
4 Selection of Water/Cement ratio :-

Based on trials and experience, adopting water cementitious content ratio as 0.285

This is lower than the maximum value of 0.45 prescribed for severe exposure for reinforced concrete as per ODS vol 4, section 3, Clause 2.5.2
0.45 > 0.285, hence O.K.
Therefore Water/Cement ratio = 0.285

5 Selection of Water Content :-

From Table 4, water content = 186 kg (for 50mm slump ) for 20mm aggregate.
12*186
Estimated water content for 150 mm slump= 186+
100
= 208.32 kg
As superplasticizer is used, the water content may be reduced. Based on trial data,the water content reduction of 28.2 percent is considered while using plasticizer at the
rate 1.3 percentage by weight of cement.
Hence water content = 208.32 * 0.718
149.57 = 149.57 kg

# Sensitivity: LNT Construction Internal Use

 6 Calculation of Cement content :-
149.6
Total Cementitious content : - = 524.820 kg
0.285
= 525 ( rounded off)
As per Vol 4, ODS, Section3, Cl:2.5.2 minimum cementatious content for severe exposure condition = 360kg/cum
525 kg/cum > 360 kg/cum , hence O.K.

Therefore total cementatious content is = 525 kg

Considering Cement as 34.28% of total cementitious content = 34.29% = 525*34.29

= 180 kg/cum

Considering GGBS as 60.95% of total cementitious content = 60.95% = 525*60.95

= 320 kg/cum

Considering Microsilica as 4.76 % of total cementatious = 4.76% = 525*4.76%

= 25 kg/cum

Total Cementitious Content :- = 525 kg/cum

7 Selection of Coarse & Fine aggregate :-

From Table 5 IS 10262, volume of coarse aggregate corresponding to 20mm MSA and fine aggregate (Zone-1) for water cement ratio of 0.50=0.6

In the present case water cement ratio is 0.285

Therefore, volume of coarse aggregate is required to be increased to decrease the fine aggregate content.
As water cement ratio is lower by 0.215, the proportion of volume of coarse aggregate is increased by 0.043
Therefore, corrected volume of coarse aggregate for the water-cementitious ratio of 0.285= 0.60+0.043 = 0.643

For the pumpable concrete the volume of Coarse aggregate is reduced to 2.5%

Therefore, volume of coarse aggregate = (0.643*0.975)

= 0.63
Therefore, volume of fine aggregate = 1-0.63
= 0.37

a. Volume of concrete = 1 cum Volume of entrapped air in concrete =0.01cum ( As per IS 10262, 2019)
Therefore Vol. of concrete = .99 cum
b. Volume of cement = (Mass of cement / Specific gravity of cement) * (1 / 1000)
= (180/3.15)*(1/1000) = 0.057 cum.

c. Volume of GGBS = (Mass of GGBS/ Specific gravity of GGBS) * (1 / 1000)

= (320/2.90)*(1/1000) = 0.110 cum.

d. Volume of water = (Mass of WATER / Specific gravity of WATER) * (1 / 1000)

= (149.6/ 1)*(1/1000) = 0.150 cum.

e. Volume of chemical admixture @1.30% by mass = (Mass of chemical admixture / Specific gravity of admixture)*(1 / 1000)
of Cementitious material = (6.83/1.12)*(1/1000) = 0.006 cum.

f. = (Mass of Corrosion inhibitor/Sp. gravity of Corrosion Inhib.)*(1 / 1000)

volume of Corrosion Inhibitor
= (2/1.027)*(1/1000) = 0.002 cum.
g. Volume of microsilica = (Mass of Microsilica/Sp. gravity of microsilica.)*(1 / 1000)
= (25/2.18)*(1/1000)
= 0.011 cum.
h. volume of all in aggregate = 0.99- (b+c+d+e+f+g)
= .99 - (0.057+.110+0.150+0.006+0.002+0.011)
= 0.653 cum.

i. Mass of coarse aggregate = Vol. of all in Agg* % of CA* Specific Gravity of Coarse Aggregate*1000
20 mm aggregate = 0.653*36.54 %*2.73*1000 = 651.502 = 652 kg/m 3

j. Mass of coarse aggregate = Vol. of all in Agg*% of CA*Specific Gravity of Coarse Aggregate*1000
10 mm aggregate = 0.653*26.46%*2.70*1000 = 466.516 = 467 kg/m 3

k. Mass of Fine Aggregate = Vol. of all in Agg. * % of FA * Specific Gravity of Fine Aggregate * 1000
= 0.653*37.0%*2.68*1000 = 648.564824 = 649 kg/m 3
8 Mix design Calculation :-
3
Hence required quantity per m as given below :-

OPC Cement = 180 kg/m

3

3
GGBS = 320 kg/m
Microsilica = 25 kg/m3
3
Water = 150 kg/m
3
10 mm = 467 kg/m
3
20mm = 652 kg/m
3
Cr.Sand = 649 kg/m
3
Admixture = 6.83 kg/m
3
Corrosion Inhibitor = 2.00 kg/m
2450.00
Note :-
1. All the values for aggregates are for SSD conditions.
2. Adjustments to aggregate & water content shall be done based on the free moisture content in the aggregates.
3. Properties of materials may vary, conforming to specifications as per IS 4926

# Sensitivity: LNT Construction Internal Use