Certificate No.

: BILIPL/RA/230904M-01
Certificate Date : 14.10.2023

Mix Design For M 25 Cement Concrete

As per IS Code : 10262-2019, IS: 383-2016 & IS: 456-2000

Issued to- Project Manage

M/s. Indian Hume Pipe Co. Ltd.
Bhopal (M.P.)
Name of Project -
Engineering, Procurement, Construction, Testing, Construction, Testing, Commissioning,
Trial Run and Operation & Maintenance of Various Components of Naharayi Multi-Village
Scheme, District Bhopal & Vidisha in Single Package on 'Turn-Key Job Basis' including Trial
Run and Operation & Maintenance of the Entire Water Supply Scheme for 10 Years.

Ref.Letter No. Test Request Date-04.09.2023

Material Identification 20mm Aggregate (4 Bag)
10mm Aggregate (4 Bag)
Fine Aggregate (Narmada River-Sand- 4 Bag)
Cement- OPC-43Grade Cement (Make-Birla Uttam Cement) - 1 Bag

Date of Receipt of sample: 04.09.2023 & 05.10.2023

RECOMMENDATION:
Mix Design -Following proportion is recommended based on three trial done at laboratory.

Fine Aggregate Coarse Aggregate Chemical

Particulars Cement Water
(River-Sand) (20mm & 10mm) admixture

Proportion by weight (kg/m³) 381 688 1251 0.00 158

Ratio by weight 1 1.81 3.29 - 0.42

Avg. Compressive Strength in 7 days (N/mm2) 28 days (N/mm2)

N/mm2 21.01 Awaited
Note:
1: Aggregate are used in SSD condition so all the water corrections shall be made at site.
2: This design is applicable only the aggregate and cement supplied for mix design.
3. Gradation of aggregate need special care at site.

Authoraised Signatory
Beacon Infralab India Pvt Ltd

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 Mix Design
1.Stipulations For Proportioning:
a. Grade designation : M 25
b. Type of cement : OPC Cement
c. Max. nominal size of aggregate : 20 mm
d. Minimum Cement Content : 350 kg/m³
From Table 1 of IS 3370 (Part-1) 2021
e. Max. water-cement ratio : 0.45
f. Wokability : 75-150 Slump
g. Exposure condition : Moderate
h. Method of concrete placing : Non-Pumping
i. Degree of supervision : Good
j. Type of aggregate : Crushed angular aggregate
K.Max. cement content : 450 kg/m³ As per IS 456-2000
2.Test Data For Materials:
Cement Test Results.: OPC-43 Grade Cement (Make-Birla Uttam Cement)
S.No. Test Name Test Result Method of Test Remark
1 Consistency of cement 26.0% IS: 4031 (Part-4)-1988 -
Soundness of Cement (By Le
2 1.0 mm IS: 4031 (Part-3)-1988 Max.10mm
Chatelier Method)
Fineness of Cement (Blain Air
3 286 m2/kg IS: 4031 (Part-2)-1999 Min.225m2/kg
Permeability Method)
4 Density of Cement 3.16 g/cc IS: 4031 (Part-11)-1988 -
Initial and Final Setting Time of IT-160 mint. Min.30mint.
5 IS: 4031 (Part-5)-1988
Cement FT-245 mint. Max.600mint.
6 Compressive strength 3 days 29.0 MPa Min.23.0Mpa
IS: 4031 (Part-6)-1988
7 Compressive strength 7 days 38.5 MPa Min.33.0Mpa
Aggregate Test Results 20mm -
S.No. Test Name Test Result Method of Test Remark
1 Impact Value 15% IS:2386( Part-4)-1963 ≤30% as per IS:383-2016

2 Flakiness Index 16.20% Combined Flakiness &

IS:2386 (Part-1)-1963 Elongation Index ≤40% as
3 Elongation Index 13.58% per IS:383-2016
4 Specific Gravity 2.86 -
IS:2386 (Part-3)-1963
5 Water absorption 1.85% ≤2% as per MORTH
Aggregate Test Results 10mm -
1 Impact Value 16% IS:2386( Part-4)-1963 ≤30% as per IS:383-2016

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 2 Flakiness Index 16.93% Combined Flakiness &
IS:2386 (Part-1)-1963 Elongation Index ≤40% as
3 Elongation Index 15.02% per IS:383-2016
4 Specific Gravity 2.85 -
IS:2386 (Part-3)-1963
5 Water absorption 1.89% ≤2% as per MORTH
Fine Aggregate (River-Sand) Test Results -
1 Specific Gravity 2.51 -
IS:2386 (Part-3)-1963
2 Water absorption 1.56% ≤2% as per MORTH
3.Sieve analysis :
a. Sieve analysis for coarse aggregate:
Analysis of coarse aggregate Percentage of Different
fractions (% age of passing) fractions Total % age Specified as per IS 383
IS Sieve, (mm)
10 mm of passing :2016
20 mm 10 mm 20 mm (60%)
(40%)
40 100.00 100.00 60.00 40.00 100.00 100
20 96.42 100.00 57.85 40.00 97.85 90-100
10 1.03 87.89 0.62 35.16 35.77 25-55
4.75 0.00 1.38 0.00 0.55 0.55 0-10
b. Sieve analysis for fine aggregate (River-Sand):
IS Sieve Specified as per IS
% age passing (River-Sand)
(mm) 383 for Zone-2
10 100.00 100
4.75 96.79 90-100
2.36 93.04 75-100
1.18 78.45 55-90
0.6 47.93 35-59
0.3 8.70 8-30.
0.15 0.74 0-10
4. Target Strength for Mix proportioning:
f'ck = fck+1.65*s
OR (Whichever is higher ) (IS-10262-2019 Section No.-1)
f'ck = fck+X
Where
f'ck = target average compressive stength at 28 days
fck = characteristic compressive strength at 28 days
and, fck = 25 Section No.-1
X=Factor based on grade of Concrete = 5.5 (From table 1 of IS 10262-2019)
s = standard deviation s (N/mm²) = 4 (From table 2 of IS 10262-2019)
Therefor mean target compressive strength = 31.60 N/mm²

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5. Selection of water- cement ratio:
Maximum water content for 50mm Slump for
186
20mm aggregate, liter Section No.-2
3% Increased water content for 25mm (From table 4 of IS 10262-2019)
197
Slump, liter (75mm-100mm Sump)
6. Selection of water- cement ratio & Cement Content
Maximum water-cement ratio 0.50 (From Table 5 of IS 456-2000)
Water-cement ratio for recommended trial 0.42
Taken Used water content, liter 158
Cement content (kg/m³) 381
7. Proportion of volume of coarse and fine aggregate content :
Volume of coarse aggregate 0.62 Section No.-2
(From table 5 of IS 10262-2019 & for zone-2 FA &
Volume of fine aggregate 0.38 W/C Ratio of 0.50)
W/C Ratio correction for coarse aggregate 0.017
Corrected Volume of coarse aggregate 0.637 Section No.-2
Corrected Volume of Fine aggregate 0.363 IS 10262-2019 Clause 5.5.1
Reduce Proportion of volume of coarse and fine aggregate content (For Workability)
Volume of coarse aggregate 0.615 Section No.-2
Volume of fine aggregate 0.385 (From table 3 of IS 10262-2019)
8. Entrapped air percentage of Volume of Concrete
Section No.-2
Maximum Size of Aggregate (20mm) 1.00 %
(From table 3 of IS 10262-2019)
9. Mix calculations :
a) Volume Of Concrete = 1m3
b) Volume of entrapped air in wet concrete = 0.01 m3
Mass of Cement 1
c) Volume Of Cement = x
Specific Gravity of Cement 1000
381 1
= x = 0.120
3.16 1000
= 0.120 m3
Mass of Water 1
d) Volume Of Water = x
Specific Gravity of Water 1000
158 1
= x = 0.158
1 1000
= 0.158 m3
e) Volume Of All in Aggregate = a-(b+c+d)
= 0.712 m3

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f) Mass Of Coarse Aggregate = f X Volume of Coares Aggregate X Specific Gravity of Coarse
Aggregate X1000
= 1251 Kg
g) Mass of Fine Aggregate = f X Volume of Fine Aggregate X Specific Gravity of Fine
Aggregate X1000
= 688 Kg
Mix calculations per unit volume :
a. Volume of concrete (m³) 1
b. Volume of cement (m³) 0.120
c. Volume of water (m³) 0.158
d. Volume of all in aggregate (m³) 0.712
e. Mass of coarse aggregate (kg) 1251
f. Mass of fine aggregate (kg) 688
10.Percentage of coarse aggregate indivisuals to total coarse aggregate :
20 mm aggregate (% ) 60 10 mm aggregate (%) 40
11. Mix proportion for trial :
Weight Ratio
Cement (kg/m³) 381 1
Water (litre) 158 0.42
Fine Aggregate (kg/m³) 688 1.81
Coarse aggregate (kg/m³) 1251 3.29
20mm 751
10mm 500
Water-cement ratio 0.42
Observed Slump Initial (mm) 135
Observed Slump After
85
30Mint.(mm)
* Aggregate in SSD Condition
12. Compressive strength (N/mm²)
1 7 days Avg. Compressive strength 21.01 N/mm2
2 28 days Avg. Compressive strength Awaited N/mm2
13. Design summary :
Fine Aggregate Coarse Aggregate Chemical
Particulars Cement Water
(River-Sand) (20mm & 10mm) admixture
Proportion by weight (kg/m³) 381 688 1251 0.00 158
Ratio by weight 1 1.81 3.29 - 0.42

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