1558 Costruction of CC road and RCC Dran lor the following Road Section Wokshop Corner Mahaima Phule

er Mahaima Phule chowk Annabhau

Name of Project Sathe Chowk Road SH-61 Part (Link Road) Km 0/00 io 3/00 Package 155/2, I ength =2 784 Km, and 2 Maharana Pratap Chowk to
Hingoli Gate Railway Under Bridge Road SH 61 Part K 341/150 to 342/600 Package 155/3, Length =1 484 km in Nanded City

Client Executive Engineer, Public Work Division, PWD, Nanded

Contractor RPS Infraprojects Pvt. Ltd.

MIX DESIGN FOR M50 (PQC/iWI)

By the gulde lines ot hand book on Concrete Mixes ( Based on Indlan Standard)

IS:10262-2009, IRC:44 and MORT&H Specilication(tifth Revision)

A) Design stipulations:
Characteristic Compresive Strength 0 N/mm
Target Compressive Strength ( Fck'= Fck+1.65s) 8 N/mm 5011.65xs= 58.2 N/mm say 58.0 N/mm
Characteristic Flexural Strength of concrete sN/mm 0.7xV'50= 4.95 N/mm ', Say 5.00 N/mm*
Target Flexural Strength-( Fck'= Fck+1 65s) 57N/mm 495*1.G5x0. 4= 5. G6 N/mm Say 5.70 N/mm
Maximum size of A88regate 1 5 mm

Degree of Quality of Concrete Good

Type of Exposure Moderate

Maximum OPC Content 450 ke/m (AS PERIRC 44 2017 Cl.4.4.4)

9 Minimum Cement Content 60 Kg/m (AS PER MORTH 602.3.2)

Maximum Water Cement Ratio 0.50 (AS PER MORTH 602.3.3.1)

1 Slump 2515 pm (AS PER MORTH 602.3.4.2)

B) Test Data for Materials
) Cement
Source Ambuja ement
Brand of Cement Ambuja 43 grade ot Cement.
Type of cement Ordinary Portland cement
Grade of cement 43 Grade
Specific gravity of cement 3.15

) Flyash
Source Parli Baidyonath
Specific gravity of Flyash 2.2

Coarse Aggregates
Source 10 MM Babulgaon
31. MM Bobulgaon

Physical properties
Size of A88regates
Name of Tests
31.5 mm 20 mm 10mm

Specific 8ravity 2.98 2.92 2.920

Water absorption 054% 081 1%

| Ageregate Impact Value 10.06%

Combined Flakiness & Elongation Index 20MM 10MM 9. 52%
Crushing value
18 50%
v) Gradation
1) Individualgradation of 31.5mm Aggregates
Sieve Size in % of Passing
Average
(mm)
Sample 1 Sample 3
Sample 2|
100 100
37.5 100
31.5 100 100 100 00
26.5 72.87 70 04
1.46
2.31 2.78 25
0.34 0.12
023
2) Individualgradation of 20mm Aggregates
Sieve Size in % of Passing
Average
(mm)
Sample 3
ample Sample2
37.5 100 100 00

31.5 100 100

26.5 100 100 100 00
9 . 283
75.1 7597
9.5 0.62 042 0.52
0.13 0065s
4.75 010
 Corner Mahatma Phule chowk Annabhau
RCC Drain for the following Road Seclion 1. Workshop
1558-Costruction of CC road and 2.784 Km, and 2Maharana Pratap Chowk lo
SH-61 Part (Link Road) Km 0/00 to 3/00 Package 155/2, Length
=

Road
Name of Project Sathe Chowk Road SH-61 Part Km 341/150 to 342/600 Package 155/3, Length
=1 484 kmn in Nanded City
Hingoli Gate Railway Under Bridge
Executive Engineer, Public Work Division, PWD, Nanded
Client

Contractor RPS Infraprojects Pvt. Ltd

MIX DESIGN FOR M50 (PaC/TWT)
By the guide lines of hand book on Concrete Mives ( Based on Indian Standard)
IS:10262-2009, IRC:44 and MORT&H Specification( ifth Revision)

A) Design stipulations:
Characteristic Compressive Strength N/mm
Target Compressive Strength ( Fck'= Fck+1.65s) 8 N/mm 5011 65x5= 58.2 N/mm say 58.0 N/mm
Characteristic Flexural Strength of concrete 0./xw'50 = 4.95 N/mm, Say 5 00 N/mm2
N/mm
Target Flexural Strength ( Fck'= Fck+ 1.65s) 57 Nmm 4.9%1,.6i'bx0 4= 5, 66 N/mm2, Say 5.70 N/mm2
Maximum size of Ageregate 1 min

Degree of Quality of Concrete G0od

ype of Exposure Moderate
Maximum OPC Content 450 kg/m (AS PER IRC 44-2017 CI.4.4.4)

Minimum Cement Content 360 Ke/m (AS PER MORTH 602.3.2)

10 Maximum Water Cement Ratio 0.50 (As PER MORTH 602.3.3.1)
I1 Slump 25+15 mmm (AS PER MORTH 602.3.4.2)
B) Test Dala lor Materials:
1) Cement
Source Ambuja Cement
Brand of Cement Ambuja 43 grade of Cement.
Type of cement Ordinary Portland cement
Grade of cement 43 Grade
5 Specific gravity of cement 3.15

I0) Flyash
Source Parli Baidyanath

Specific gravity of Flyash 2.2

) Coarse Aggregates
Source 10 MM Babulgaon
31.5 MM Babulgoon

Physical properties
Name of Tests Sizeof Ag8regates
|S1.5 mm 20 mm 10mm

Specific gravity 2.98 2.92 920

Water absorption 0.54% 0.81%6 081%

ABBregate Impact Value 10.06%

Combined Flakiness & Elongation Index 20MM 10MM 29.52%
Crushing value
18.50%
IV) Gradation
1) Individualgradation of 31.5mm Aggregates
Sieve Size in % of Passing
Average
(mm)
Sample 1 Sample 3
Sampie
37.5 100 100

100 100 00
31.5 O0
26.5 72.87 70.04 71.46
2.31 255
.78
0.34 0.12 023

Individual gradation of 20mm Aggregates

Sieve Sizein % of PasSing
Average
(mm)
Sample 3
Sample Sample2
37.5 100 100 100
31.5 100 00
100
100
6. 00
100.00
19 76.83
75.1 7597
0.62 052
0.42
0.13 0.065 010
 Name of Project
1558-Costruction of CC road and RCC. Drain for the following Road Section 1. Workshop Corner Mahatma
Sathe Chowk Road SH 61 Part (l ink Road) Km 0/00 to 3/00 Package 155/2, Length 784 Km, and 2 Phule chowk-Annabhau
Hingoli Gate Railway Under Bridge Road SH 61 Part Km
2. =
Maharana Pratap Chowk to
341/150 to 342/600 Package 155/3,
Client
1ength =1 484 km in Nanded City
Executive Engineer, Public Work Division, PWD, Nanded
Contractor RPS Infraprojects Pyt. Ltd.
MIX DESIGN FOR M50 (PQC/TWT)
3)
Individualgradation of 10mm Ae8regates
Sieve Size in
(mm) % ol Passing

Sample 1
Sample Average
12.5 Sample 3
100
100
9.5
88.38 85 84 100
4.75 22.09
17.93
87 11
0.6 3 43 2001
0.15 2.225
1.43 2.58
0.075 1.9
0 84
0.96

V)
Fine ageregate
Source
b) Physical properties Crushed stone : ond
Babulgaon
Specific gravity
Water absorption 2.91

Fineness modulus 90%

3.118%

) Gradation
|Sieve Size in % of Passing

(mm) Sample 1
Sample 2 Specified Limits of
Sample 3 Average
O Zone-1 As per IS:383
100 100
4.75 99.39
99.46 100
.36
100
93.32 99 43
94.27 90-100
.18 60.42
65.82 93880
60-95
600 40.91
42.02 63.1
0.3300 30-70
25.21 28.9 41.47 15-3
0.150 16.48
20.28 27.08 5-20
0.075 10.73 18..38
11.57 0-10
Fineness Modulous 11.15
Note- Crushed stone
sands, the permissible limit on 150 micron IS Sieve is increased to 20 percent.

(i)Fine aggregate
Confirming to Grading Zone-l of Table
VII) All In Aggregate Blending 4 of IS 383

Sieve Size in % of passing (average) % of Ingredients

(mm)
24.00% 20.00% Specified
31.5 mm 18.00% 6 of
20 mm 10 mm 38.00% limits as per
C Sand
31.5 mm 20mm 10 mm
Passing IRC-44 2017
37.5, 100 100 100
C.Sand Table no.3
100 240
31.5 20.0 18.0
100 00 100 38.00
100 100 100.0
26. 24.0 100
71 46 20.0 18.0
100 100 38 00
100 17.1 100.0 100
19 2.55 20.0
75.97 18.0
100 100 38 00
9.5 06 93.15 85-95
0.23 15.2 18.0
0.52 87.11 38 00
100 0.1 71.880 68-88
4.75 .
0.10 15.7
20.01 99 43 38.0 53.84
0.6 0.0 00 45-65
3.6
2.58 41.47 78 41.40
0.15 00 0.0 30-55
1.84 04644
8..38 15.76 16.22
0.075 00 0.0 08-3
0.96 0.3312
11.15 6.98 32
0.0 0.0 0-10
0.1719
)4 4.41 0-5
 Road Section 1 Workshop Corner Mahatma Phule chowk Annabhau
1558 Costruction of CC road and RCC Drain for the following
/84 Km, and 7 Maharana Pratap Chowk 1o
Road SH-61 Part (ink Road) Km 0/00 to 3/00 Package 155/2, Length 2,
=

Name of Project Sathe

HingoliChowk
Gate Railway Under Bridge tond sH o1 Port Km 941/150 to 3a7/000 Porkog 199/9, Length-1.484 km irn Narrded City

Public Work Division, PWD, Nanded

Client |Executive Engineer,

Contractor RPS Infraprojects Pvt. ltd

MIX DESIGN FOR M50 (PQc /iWI)

All In Ageregate Blending

200

60 00

40 00

Slevei

IX) Admixture
Aaradhya CS 300
a) Source
L.08
b]Specific Gravity
Water
Supply Water
Source

blSpecific Gravity
Fiber SOM Concrete (Fibrillated Polypropylene fiber)
Source
09 Ke/Cum
Dosage as per IRC- SP-046-2013
24 mm
Dimension

XIUSLECTION OF WATER-CEMENT RATIO

As pe MORT&H specification
602.3.3.1 the maximum W/C 0.50

ratio prescribed for moderate

ASSumed minimum water
experience
cement ratio as per
0.37<0.50, hence, O.K.

xI1I)SELECTION OF WATER CONTENT

(For 25 0 S0 mm 0' slump rangej
From Table 10 of IRC-44, for 31.5 165.00 trs
water content
maximum
mm aRRreRate =165+(165x3%)=170
water content for 75
EStumated 170 Ltrs
mm slump iRC-44 Clause4,4.3
the trials, water
Based on
been
reduction of 10% has
Chemical
achieved by using
the arrived Water Content 152 96 trs
Hence,
rounded off (L)

CONTENT
CEMENT AND FLY ASH
XIV) CALCULATION OF 037<050, hence, OK
0.3/
Water Cerment ratio (W)
413.39 Ke/m
OPC Cement content

Cemehtetious material(Cement 1 Kg/cum (5ay)

454. 3 455
increasin8
Fly ash) content after
|by 10% 85 00 Kg/cum (Say)
86 45
ash
Replace 19% of cement by fly 3/0 00 Kg/cum (Say)
Hence, Cement content
370 00 K/m 153 00 Ke/cum (5ay)
157 96 trs
|Water content
153/(3/0 85)= 0. 34
Water Cement ratio (W/C)
cement
in case lyash is blended at Site as part ot replacemer. oi
4.4,.4Minimum Cernent
content is 310 kgs/cum
As per IRC-44 Clause
370 310, hence, O.K.
 1558 Costruction of CC road and RCC Drain for the following Road Section 1 Workshop Corner Maha:ma Phule chowk Annabhau
Name of Project Sathe Chowk Road SH:61 Part (! ink Road) Km 0/00 1o 3/00 Package 155/2, Iength = ) 784 Km, and 2 Maharana Pratap Chowk to
Hingoli Gate Railway Under Bridge Road SH 61 Part Km 341/150 to 347/600 Package 15/3, Iength =1 484 krn in Nanded City

Client Executive Engineer, Public Work Division, PWD, Nanded

Contractor RPS Infraprojects Pvt ltd.

MIX DESIGN FOR MS0 (PaC/IWI)

XV PROPORTION BY VOLUME OF COARSE &FINE AGGREGATE CONIENI
From Table 11 of IRC 442017 Volume of coarse aggregate
corresponding to 31.5 mm size and fine ag8regate (Zone |)

Volume of coarse ageregate content ( Vca

in the present case W/C ratio is 0 32

volume of coarse aggregate
Therefore,
decrease the fine aggregate content.
is required to be increased to

As the WCratio is lower by 0.18, the proportion of volume of coarse

ageregate is increased by 0.030
(at the rate of +/- 0.01 for every +/- 0.05 change in wC ratio)
Therefore, corrected proportion of volume of coarse aggregate for WC
ratio of 0.32 = 0.630-0.03 0.66
the tnals workability& homogeneous mix consider volume of
Based on
0.62
coarse agsregate (Vca
Volume of fine aggregate content
1-0.62 0. 380
(V1-Va
XvIx CALCULATIONS (1-08) Air to be expected
in normal concrete IRC-44
a) Volume of Concrete 0.992 Cum
2017 Table - 7

b) Volume of Cement
Mass of Cement/( Sp.Gravity of
Cement x 1000)
370/(3.15x1000) 0.117 Cum
c) Volume of Fly ash
Mass of Fly ash/ (Sp.Gravity of
85/(2.2x1000) 0.039 Cum
Flyashx 1000)
d) Volume of Water
Mass of Water / (Sp.Gravity of
Water x 1000)
153/(1.1x1000) .153 Cum

e) volume of Chemical Admixture

0.8% of cementious

Mass of Admixture /(Sp.Gravity

of Admixture x 1000) 3.6/(1.08x1000) 0.003 Cum

Volume of All in aggregate

[a (b c +d+e)]
.6796 Cum

e) Mass of Coarse aggregate W. fx Vol of Coarse Agg x Sp Gravity of Coarse Agg x 1000

3 1 m m 20% + 20mm 411%+

0.687x0.62x2.94x1000
10mm 39%
1240 Ke 1238.72017
h) Mass of Fine ageregate Wi, fx Vol of Fine Agg x Sp.Gravity.of Fine Agg x 1000

Crushed Sand 100% = (2.84)

0.680x0.38x2.91x1000

751.47 Ke
|Hence, Mass of 31 mm agg (at
40%) = m x Wa 480 00 Ke 24 10 38.71
|Mass of 20 mm age (at 34%) = n x
400.00 20.08
|W
|Mass of 10 mm agg (at 15%) = nx
360.0 29.03
Wa Ke 18.08
Percent of Fine Aggregate by
weight of total aggregate
73 % (W, x100)/ (W, W.)
 1558-Costruction of CC road and RCC Drain tor the tollowing Road Section 1 Workshop Corner Mahatma Phule chowk Annabhau
Name of Project
Sathe Chowk Road SH-61 Part (link Road) Km 0/00 to 3/00 Package 155/2, Length = 2.784 Km, and 2.Maharana Pratap Chowk to
Hingoli Gate Railway Under Bridge Road SH 61 Part Km 341/150 to 342/600 Package 155/3, Length
=1.484 km in Nanded City
Client
Executive Engineer, Public work Division, PWD, Nanded

Contractor RPS Infraprojects Pvt. Ltd.

MIX DESIGN FOR M50 (PaC /1wI)

Mix Proportion of Cementetious, F A &CA (by
weight) 1:1.61 2.12

Hence Design Mix

Proportion per m" is: SSD wt (ke Dry wt (ke)
Cement 370 00 370.0
Flyash 85.00 85 00
315 mm Ageregate
480.00 477 41
20 mm AeEregate
400.00 396 1
10 mm Ageregate
360 00 360 00
Fine Ageregate (C. Sand)
Free Water
75100 736773
153.0 1530
Admixture 3.600 3.60
Fiber 0.900 0.90
Total 2604 2583
XVIu) Mix Proportion Per M
Water &g)
Cement (Ke) Fly Ash (Kg) C/Sand (Ke) 31.5 mm (Ke) 20 mm (ke) 10mm (Ke) Admixture (Kg) Fibre

1530 370.0 85.0 751 480 400 360 3.60 09

0.34 0.8 0.2 1.7 1.05 088 0.8 0. 009 0.0

Note: The Quantity of Coarse and Fine Ageregates are computed on saturated surface dry condition.

M50
Batch Weight Calculations

Batch Weight
SSD wt Dry Water for 0.03
Ingredients
(Kgs/M") (Kgs
NMC WA
Correction |After Correction Cum.
(Kgs/M)

Cement 370 370 370 11.1

Flyash 85 85 85 2.55
Water 153 153 3.42
31mm 480 477 0.15 0.54 -187 478 14.3.
397 406 12.18
20 mm 400 2.35 0.81 6.16
10mm 360 357 1.52 0.81 2.56 363 10.83
Sand 751 737 6.1l6 90 31.99 783 23.49
Addictive 4.55 4.55 4.55 0.137
Fibre 0.90 0.90 090 0.027
TotalWaight 2604 2581 84 2604

XVI) Observed properties

Cohesiveness : Cohesive.
Slump in mm. Initial slump
After 30 min. 150 mm
After 60 min. 140 mm

After 90 min. 20 mm

FOR EPC CONTRACTOR FOR AUTHORITY ENGINEER