Concrete Mix Design

M -25
Name of Work
Sutrapada UGD

Name of Client
Exe.Eng
P.H.Work Division, GWSSB
Veraval

Name of Agency
M/s Sorathiya Velji Ratna & Co.

Submitted by
Technical Consultancy

Mukesh A Patel Civil Engineering Laboratory

1SO - 9001 CERTIFIED & GOVT.APPROVED LABORATORY

WORKS/ LABORATORY
PLOT NO.-E-217,ELECTRONICS ESTATE
G,I.D.C.,SECTOR-26 GANDHINAGAR
PHONE/FAX : + 91-079 - 29750229
 TEST CERTIFICATE

Customer name & address Date of sampling

Exe.Engg Date of start
P.H. Work Division, GWSSB Date of
Veraval completion
Date of receipt
Date of test
Date of start
Date of
completion
Date of issue
Ref No. and Date
Specification of Sample
Material Type Cement, Sand, Coarse Aggregate
(20 mm & 10 mm)
Sample Collected / Submitted by Client

Condition of sample during receipt Sealed ok

Environment condition maintained during testing 27°C #2

Sample identification No 02732/1 to 02732/4

MEMORANDUM
 The test report / certificate issued by MAPTCEL is a record of the test conducted on sample
submitted to us for testing and the results thereof, Unless otherwise specified in the report,
the results are applicable to only to those samples, which have been tested and do not
apply to other sample even though declared to be identical.
 Test report / certificate if reproduced for any purpose commercial or otherwise should be
reproduced in full. Reproduction of a part of the report or an abstract thereof must be
specifically approved from the Chief Executive - MAPTCE

LIABILITY CLAUSE
 MAPTCEL shall not be liable for any charges in reported data due to any cause related to
sample tested after the report/ certificate, in respect of it, has been issued.
 Test report / certificate shall not be regarded in any way diminishing the normal
contractual responsibilities / obligations between the customer and MAPTCEL.
 The results reported in the test report / certificate are valid only at the time of and under
the stated conditions of the testing
1. DESIGN STIPULATION

a) Grade of Concrete

b) Characteristic Compressive Strength (28 Days)

c) Target Mean Strength (28 Days) — (IS-10262-2009 - Table - 1)

d) Maximum size of coarse aggregate

e) Degree of workability. Slump

(As per 1S-456- Para - 7))

f) Degree of Quality Control

g) Type of Exposure(IS-456, Table - 5)

h) Maximum water am ratio (IS-456-2000, Table -5)

1) Minimum cement level (IS-456-2000)

j) Mode of placement

K) Type of Admixture
TEST DATA FOR MATERIALS.
A) CEMENT - 53 Grade O.P.C. Brand - Hathi
1). PHYSICAL PROPERTIES: Test Method Result Obtained Limit
1) Surface Area (m2/ Kg ) IS - 4031-P-2 :287 Min.225
2) Initial Setting Time (Minute) IS - 4031-P-5 :173 Min.30
3) Final Setting Time (Minute) IS - 4031-P-5 :244 Max.600
4) Soundness by Le-Chatelier (mm) IS - 4031-P-3 :1.10 Max. 10
5) Specific Gravity - 3.15
6) Fineness by dry sieving (%) IS - 4031-P-1 : 1.44
7) Comp. Strength (N/mm2 )(IS-12269-1987) , IS - 4031-P-6
. 3Days: 28.0 Min.27
. 7 Days 39.00 Min.37
. 28 Days - Min.53
B) FINE AGGREGA1 (Sand) Source - Ozat River
1) Bulk Density (loose state) (Kg / mtr3) IS - 2386-P-3 1428
2) Specific Gravity IS -2386-P-3 2.63
3) Water absorption IS - 2386-P-3 1.18
4) Moisture Content (%) - 0.71
5) Silt content IS - 2386-P-1 1.78
6) Bulking of Sand % IS - 2386-P-3 21.21
7) Deleterious materials (%) IS - 2386-P-2. 21.87 Max.5.00
8) Sieve Analysis of Sand:
As Per IS-383-1970 Specification
IS sieve size (mm) % of passing
Zone-I Zone-II Zone-III Zone-IV
10 100.00 100 100 100 100
4.75 100.00 90-100 90-100 90-100 95-100
2.36 88.20 60-95 75-100 85-100 95-100
1.18 76.30 30-70 55-90 75-100 90-100
0.600 65.40 15-34 35-59 60-79 80-100
0.300 12.50 5-20 8-30 12-40 15-50
0.150 6.40 0-10 0-10 0-10 0-15
9) Fineness Modulus of Sand 22.51
10) Sand (confirming to IS-383- 2016) Zone - Ill
C) COARSE AGGREGATE. (Kapachi - Grit ) Source - Chuldi,Ta.-Maliya
1) Bulk Density(Dense State) (Kg / mtr3)
40 mm -
20 mm 1378
10 mm 1382
2) Specific Gravity (IS-2386 Pt-3-1963)
40 mm -
20 mm 2.82 Average =
10 mm 2.80 2.81
3) Water absorption (1S-2386Pt-3- 1963)
40 mm -%<2.0%
20 mm 0.64%<2.0%
10 mm 0.73%<2.0%
4) Moisture Content (%)
40 mm -%
20 mm 0.31%
10 mm 0.36%
5) Aggregate Impact Value (1S-2386-Pt-4-1963):
40 mm -
20 mm 1378
10 mm
6) Flakiness + Elongation Index % of Aggregate (IS-2386Pt-1-1963)
40 mm -
20 mm 1378
10 mm
7) Crushing Value (IS-2386-Pt-4-1963)
40 mm -
20 mm 1378
10 mm
8) Soundness of Coarse Aggregate in Sodium Sulphate Solution (Five Cycle) (IS-2386Pt-5-
1963)
40 mm -
20 mm 1378
10 mm
9) Sieve Analysis of Individual Coarse Aggregate

Required % of Passing
IS Sieve % of passing as Per IS-383- 2016 -Table-7
Size(mm)
40mm 20mm 10mm 40mm 20mm 10mm
63 100.00 100.00 100 - -
40 100.00 100.00 85-100 100 -
20 96.10 100.00 0-20 85-100 -
12.5 2.60 100.00 - - 100
10 1.30 87.40 0-5 0-20 85-100
4.75 0.00 4.30 - 0-5 0-20
2.36 0.00 2.60 - - 0-5
Required gradation for IS-3 83-1970 as per graded 20 mm aggregate after mixing 0 % of 40
mm nominal size, 65% of 20 mm nominal size & 35% of 10 mm nominal size
10) Combined Sieve Analysis Of coarse Aggregate

Required % of Passing
IS Sieve as Per IS-383- 2016 -Table-7
Grading calculated
Size(mm)
40mm 20mm 10mm
63 100.00 - - -
40 100.00 90-100 100 -
20 97.47 30-70 90-100 -
12.5 36.69 - - -
10 31.44 10-35 25-55 -
4.75 1.51 0-5 0-10 -
2.36 0.91 - - -
+
11)All in Aggregate Sieve analysis
6l % of coarse Aggregate & 39 % of Sand IS
IS Sieve % passing Required % of Passing as Per IS-383-2016-table-10
Size(mm) Grading calculated 40mm nominal size 20mm nominal size
80 100.00 100 -
40 100.00 95-100 100
20 98.45 45-75 95-100
4.75 39.93 25-45 30-50
0.600 25.51 8-30 10-35
0.150 2.50 0-6 0-6
The production is subjected to being adjusted to confirm to the gradation-as
per IS-383-1970, if the individual size of aggregate stacked at the site changes.
3. TARGET MEAN STRENGTH OF CONCRETE
fck = fck + t*s
Where fck = Target average compressive strength at 28 days.
fck = characteristic compressive strength at 28 days= 25.00 N/mm2
t= statistics = 1.65 for accepted proportion of low results 1 in 20
s = standard deviation for good of control= 4.50
fck= 32.425. N/mm2
Target Mean Strength to be adopted for =: M - 25 32 N/mm2
4. SELECTION OF WATER CEMENT RATIO.
Based on Experience Assumed Water – Cement 0.49 (for trial mix assume) <, =
ratio for target mean strength = 0.49 max. value of 0.50 prescribe for
Moderate exposure (1S-456-2000)
5. SELECTION OF WATER CONTENT
Water content in mix for 20 mm nominal size aggregate from table-2 of IS10262 = 186 Ltr./
Cub. MT for 25 to 50 mm slump range
Increase in water content 3 % for 75 mm slump
Estimated water content = 192 Litre
If superplasticizer is used or by trial, Water content can be reduced up to 20% and above
Based on trials, Water content reduction of 1.00 % has been achieved Hence the arrived
water content = 190 Litre
6. CALCULATION OF CEMENT CONTENT
Water cement ratio W/C = 0.49
Cement content = 387 Kg/c.mt. 387 Kg/cub mtr.>= min cement level
Say = 387 Kg/c.mt. 300 kg/cub. Mtr.(IS-456-2000 )
7.PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

From Table-3, Volime of coarse aggregate corresponding to 20 mm aggregate and Fine

aggregate of Zone Ill for Water Cement Ration of 0.50 = 0.64 Increase /Decrease in Increase
/Decrease in Water / Cement Ratio Coarse Aggregate content
Decrease in w/c
(0.50-0.45)= 0.01 0.00 . Corrected Volume of Coarse aggregate= 0.64 © For pump concrete
or by trial, Volume of Coarse aggregate reduced by 5 %. Therefore volumre of coarse
aggregate = 0.61 Volume of Fine Asggregate = 7 : 0.39 Specific Gravity of Admixture = De
1.145 Admixture being utilised = * 0.00
(0.00 % by mass of cementitious material) 8 MIX CALCULATION
The mix calculation per unit volume of concrete shall be as follows
a) Volume of aggregate = . 1.00 m3 . b) Volume of cement = a 0.123 m3
b) "Volume of water = , , 0.190 m3
c) Volume of chemical] admixture = «- 0.000 m3
(at 0.30 % by mass of cementitious material) e) Volume ofall inaggregate= a 0.687 m3 t}
Mass of coarse aggregate = - 1178 kg
g) ’ Mass of Fine aggregate = »_,: 705 kg ;
Report No.-MAPCEL/17-18/02732
a Page 8 of 9 MIX PROPORTION FOR TRIAL Material For one m3 Conerete For One Kg
cement For 50 Kg Cement Cement = 387 ke/im3 1.00 Kg 50 Kg 2 Water = 190 ke/m3 0.49
Kg 24,50 Kg Fine Ageregate = 705 ke/m3 1.82 Kg | 9h) Kg . [Coarse Agpregate = 1178
ke/m3 40 mm = 0) kp/m3 20 mm = 766 ke/m3 1.98 Kg 98.92 Kg 10 mm = 412 kp/m3 1.07
Kg 53.27 Kg Chemical Admixture = 0.Q0 kg/m3 + “0.000 Kg 0.00 Kg Water Cement Ratio =
0.49
Actual quantity of Water required for one bag of cement =
1. For water cement ratio 24.50 ltr 2 Ixtra quantity of water to be added ‘ for absorption
of C.A, at
• % by mass of 40 mm 0.00 lur ‘
2 [xtra quantity of water to be added for absorption of C.A, at 0.64 % by mass of 20 mm
0.633 ltr 3. Extra quantity of water to be added for absorption of C.A. at 0.75 % by mass of
10 mm "0.39 ltr
4, Extra quantity of water to be added — for absorption of F.A. at
1.18 % by mass of sand 1.08 ltr Total Water for one. bag of cement= 26. 60 Itr
ForMAPTCE
i A. Patel Chief Executive / Technical Manager B.E.,(Civil) M.E., (S.E. ), M.LE., M.LR.C.,
M.LG.S., M.LCI5.- M.A.C.1., M.1.S.S.M.G.E
| kes 4 Q Technical Consultancy | 1 TCE - “3 . , MM k hA. P tl [== Engineering Laboratory fin
—| : |
NAP , . -_ . ‘ ae iso an07 Gertifica & Govt. Approved Laboratory
Laboratory : Ahmedabad : ° E/4, L/23, £/27, Darshan Complex, Nr. Arjun Tower, B/h.
Karmachari-Schocl, Rannapark, Ghatiodia, Ahmedabad-380061. Ph. +91-79-27460789 . ,
Gandhinagar: Plot No. E-217, Electronics Estate, G.1.D.C., Sector - 26, Gandhinagar-382028.
. lal : 4 . PhJFax : +91-79-29750229 . ‘ . . : . ' E-mail: map_technical@ydhoo.co.in Visit us :
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Report No.-MAPCEL/17-18/02732 Page - 9 of 9
Trial Grade ‘ Workability . Proportion by Weight Average Averaae Workability
Compressi mpressi Mix Date [Target mean} Cement | Required | obsesved|W/C] A/C
Coarse Aggregate Sain Seber Remarks
Némm? Nimm*
No, of Strength | Level aap slump |Ratio| Ratio mm Casting | N/mm? | Kg/m? (mm )
12345676
pues
40 to | 20 to | 10 to
20mm | 10mm /4.75 mm! 10 qi 12 13
7 days 28 days 15 16 i7
juawag |
aunyxiupy| =
1 13/07/18 32.0 379 “25 - 75 71.0 050] 4,99
2°<
188 | 0.06 | 202 | 109 | 0000] 23.51 - oa
2 | i078] 32.0 387 25-75 64.0 | 049] 4.87 | 1.00] 1.82 | 0.00 | 1.98 | 1.07 | 0.000 24.42 oe
3 + | 13/07/18 32.0 395 - 25 - 75 55.0 |-048] 4.75 1.00 | 1.77 | -0.00 1.94 | 1.04 | 0:000
25.38 :
The Trial -2will be Tentative M-25 Concrete Mix,Which is in bold-letter,Final Mix will be
recommended based on 28 day's compressive strength of C.C_Cubes Any change in material
Quality may affect the design
Date - 20/07/18 Mukesh A Patel
Place - Ahmedabad. Technical Consultancy & Civil Engineering Laboratory
 L) : s : + ‘iMijkesh A. Patel Chief Executive / Technical Manager B-E_(Civil)
ME. (SE. ).Ph.D. MILE. MIRC. MILGS..MILCL.
M.A.C.L.M1S.S MG.E