Professional Documents
Culture Documents
Hisashi HOMMA
SBU-WDX
RIGAKU Corporation
1
Contents
1. Fusion bead method for iron ore analysis using RIGAKU bead correction
・ Introduction of RIGAKU bead correction
・ Analysis of T.Fe2O3 using CRMs
・ Analysis using Vale calibration standards
・ Our proposal for Vale
2. Pressed pellet method for iron ore analysis using the Compton
scattering ratio method with theoretical alpha
・ Introduction of the Compton scattering ratio method with theoretical alpha
・ Analysis of T.Fe2O3 using CRMs
・ Analysis using Vale calibration standards
・ Our proposal for Vale
Summary
2
1. Fusion bead method for iron ore
analysis using RIGAKU bead correction
3
Fusion bead method
Loss on Ignition
Gain on Ignition
Evaporation of Flux
4
Fusion bead method
Flux(Li2B4O7 etc)
Pt crucible
1000-1200 degC
5
Fusion bead method
7
Fusion bead method
X = AI 3+ BI 2 + CI + D X = AI 3 + BI 2 + CI + D X=A
Linear(straight) Linear(straight)
A= A=
B= B=
400 400 400
Intensity
Intensity
C= 2.21630e-001 C= 1.38143e-001
Intensity
D= -4.87844e-001 D= -5.74283e-001
Intensity(kcps)
Intensity(kcps)
Intensity(kcps)
Accuracy 2.11054e+000 Accuracy 2.32364e-001 Accur
Corr. factor 9.91576e-001 Corr. factor 9.99898e-001 Corr. f
Inter. std No Inter. std No Inter. s
Fixed point No Fixed point No Fixed
200 Weighting
200 Normal Weighting
200 Normal Weigh
Measurement conditions
X-ray tube : End-window Rh target (4kW)
kV-mA : 50kV-50mA ZSX PrimusII
Calibration standards
Hematite ore, Magnetite ore, Limonite, Iron sand, Sinter, Pellet,
Pure iron oxide
29 certified reference materials of JSS, BAS, BCS, NBS, LKAB,
CSMI
Sample preparation (duplicated bead)
Sample / Flux(Li2B4O7) / Oxidizer(NaNO3) : 0.4g / 4.0g / 0.24g
Releasing agent : 50% LiI solution 50l
Fusion : RIGAKU HF fluxer at 1150 degC
9
Fusion bead method
Components and Concentration Range of
Samples Used (29CRMs)
Concentration Range Concentration Range
Component Component
(mass%) (mass%)
T.Fe2O3 35.3 – 101.6 V2O5 0.005 – 0.82
(T.Fe) (24.7 – 71.1) BaO – (0.16)
SiO2 0.47 – 20.0 Cr2O3 (0.003) – 0.041
CaO 0.01 – 22.0 Co2O3 – 0.005
MnO 0.02 – 1.31 NiO (0.003) – 0.057
Al2O3 0.27 – 7.24 CuO – 0.013
TiO2 0.02 – 7.77 ZnO (0.002) – 0.13
MgO 0.01 – 3.45 As2O3 0.001 – 0.044
P2O5 0.018 – 1.35 PbO (0.001) – (0.56)
SO3 0.005 – 2.1
Analyzed components cover the elements
K2O 0.002 – (0.72) described in JISM8205 and ISO9516-1
except for Sn. 10
Fusion bead method
6. Weighing
Record bead weight 5. Fusion
Fuse at 1150degC
exactly
Measurement using HF fluxer
11
Fusion bead method
page 1/2 2010- 8-16 09:38
Component Fe2O3
Element line Fe-KB1
X = AI 3+ BI 2 + CI + D
Linear(straight)
A=
B=
400
C= 1.37747e-001
D= -3.29235e-001
Intensity(kcps)
Accuracy 1.11135e-001
Corr. factor 9.99977e-001 ZSX PrimusII
Inter. std No
Fixed point No
200 Weighting Normal
unit : mass%
Certified XRF value
CRM Error
value (T.Fe) (T.Fe)
IPT-123 Bead1 65.10 65.001 -0.099
Bead2 ↑ 65.040 -0.060
IPT-146 Bead1 65.51 65.542 0.032
Bead2 ↑ 65.560 0.050
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Fusion bead method
Conditions for Experiment Using Vale
Samples
Spectrometer
Rigaku multi-channel simultaneous spectrometer Simultix14 (WDXRF)
Data processing
Fusion bead correction and generation of
scattering ratio alphas
Measurement conditions
X-ray tube : End-window Rh target (4kW)
kV-mA : 50kV-50mA Simultix14
Calibration standards
Vale calibration standard
14(7x2) samples
Sample preparation (duplicated bead)
Sample / Flux(Li2B4O7) / Oxidizer(NaNO3) : 0.4g / 4.0g / 0.24g
Releasing agent : 50% LiI solution 50l
Fusion : RIGAKU HF fluxer at 1150 degC
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Fusion bead method
T.Fe2O3 Calibration Curve Using Vale
Calibration Standards : Simultix14
Simultix14
Sample preparation for all standard set were performed at Rigaku laboratory.
Calibration standard set of steel company includes the Australian iron ores
(Marra Mamba or Brockman and CID)
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Fusion bead method
Schematic Procedure of RIGAKU’s Approach
for Fusion Bead Method in Vale
3. Weighing Save time
2. Drying Only record sample
Dry 2hours at 105degC and flux weight exactly
of sample and (catch weight)
500degC of flux
1. Grinding without LiI 4. Addition of Additive
Add releasing agent
in solution by
micropipette
e.g. 50ul of
LiI in 50%
sol.
6. Measurement using LOI
and flux ratio correction
Reduce
Set fused bead 5. Fusion interference
and register flux of residual
ratio and then iodine and
“Start” save cost
18
2. Pressed pellet method for iron ore
analysis using the Compton scattering
ratio with theoretical alpha
19
Pressed pellet method
Equation
Wi = A Ii/IRh-K Compton+B
Rh-K Compton line
Assumption
IRh-K Compton 1/Rh-K Compton
Rh-K Compton i
: Mass absorption coefficient
Problem
Applicable only when all heavy
elements including analyte are
trace amount. That is, above
assumptions are not always
true.
20
Pressed pellet method
Mass Absorption Coefficients for Coexisting
Elements Normalized at Rh-K Compton
Relationship of absorption coefficients is proportional ?
(analyzing line)
coefficient m to Rh-K Compton
60 O Al
Ratio of mass absorption
Cu absorption edge
Zn absorption edge
O
50 Al Si
Pb absorption edge
Si
Fe-K
Rh-K Compton
40
Ca Ca
30
20 Fe-K
(analyzing
10 Pb line)
Fe Zn
Cu
0
0.05 0.1 0.15 0.2 0.25 0.18 0.2
Wavelength (nm) Wavelength (nm)
Rh-K Compton i We need additional correction!
21
Pressed pellet method
Without
Empirical Calibration Correction EmpiricalCompton
Calibration ratio only Empirical Calibration
30
Application
theoretical alphas
30.0
CRM-EMP_prn1 Application CRM-EMP_prn1 Application
Component Fe 30.0
Component
30 Fe C
60
600
X = AI 3+ BI 2 + CI + D X = AI 3+ BI 2 + CI + D X
Fe Intensity (a.u.)
Quadratic(curved) Quadratic(curved)
A= A=
B= -9.81336e-005 B= -3.27393e-002
20
20.0
C= 1.80256e-001 20
20.0
C= 2.86926e+000
D= -3.99940e+000 D= 1.76733e+001
Intensity(kcps)
40
400
Int. ratio
Accuracy 1.00216e+000
Int. ratio
Accuracy 2.21132e+000 A
Corr. factor 9.66789e-001 Corr. factor 9.93269e-001 C
Inter. std No Inter. std Rh-KAC In
Fixed point No Fixed point No Fi
10.0
Weighting 10 Normal Weighting
10.0
10 Normal W
20
200
Calibration standards
Hematite ore, Magnetite ore, Limonite, Iron sand, Sinter and Pellet
26 certified reference materials of JSS, BAS, BCS, NBS, LKAB,
CSMI
Sample preparation
Grinding : Vibrating mill using WC container (10min., No binder)
Pelletizing : 250kN with aluminum ring (32mm dia.)
25
Pressed pellet method
Components and Concentration Range of
Samples Used (26CRMs)
Concentration Range
Component
(mass%)
Fe (total) 36.0 - 71.1
SiO2 0.47 - 16.5
CaO 0.01 - 19.6
MnO 0.02 - 1.07
Al2O3 0.27 - 6.81
TiO2 0.02 - 7.77
MgO 0.01 - 3.45
P 0.008 - 0.59
S 0.002 - 0.85
K2O 0.003 - 0.52
V 0.003 - 0.46
Ba - (0.14) 26
Pressed pellet method
Measurement
27
Pressed pellet method
page 1/2
T.Fe Calibration Curve Using 26CRMs 2010- 8-11 19:03
X = AI 3+ BI 2 + CI + D
Cubic(curved)
A= 9.90250e-004
B= -6.85117e-002
20.0
C= 3.68961e+000
D= 4.73864e+000
Int. ratio
Accuracy 1.41067e-001
Corr. factor 9.99873e-001
Inter. std Rh-KAC ZSX PrimusII
Fixed point No
10.0 Weighting Normal
Simultix14
30
Pressed pellet method
Calibration Curves Using Vale Calibration
Standards : Simultix14
SiO2 CaO Mn Al2O3 TiO2
Intensity
MgO P S K2O
Intensity
Sample preparation for all sample set were performed at RIGAKU laboratory.
5. Measurement
Set pressed 5’. Measurement by
pellet and other equipment
then “Start” Cover pellet by polymer
thin film, then measure
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Summary of RIGAKU Correction Method and
ZSX & Simultix Software
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