Hastelloy

is the registered trademark name of Haynes

International, Inc. The trademark is applied
as the prefix name of a range of twenty two
different highly corrosion-resistant metal
alloys loosely grouped by the metallurgical
industry under the material term
“superalloys” or “high-performance alloys
.
• The predominant alloying ingredient is typically
the transition metal nickel. Many nickel-based
steel alloys exhibit high resistance to corrosion,
and Hastelloy is one of the best Other alloying
ingredients are added to nickel in each of the
subcategories of this trademark designation and
include varying percentages of the elements
molybdenum, chromium, cobalt, iron, copper,
manganese, titanium, zirconium, aluminum,
carbon, and tungsten.
FUNCTION
• The primary function of the Hastelloy super
alloys is that of effective survival under
high-temperature, high-stress service in a
moderately to severely corrosive, and/or
erosion prone environment where more
common and less expensive iron-based
alloys would fail,
Types
The following Hastelloy alloys have been
produced, however production of some may
have been discontinued:
• Hastelloy A
• Hastelloy B
• Hastelloy B2
• Hastelloy B3
• Hastelloy B142T
• Hastelloy Hybrid-BC1
• Hastelloy C
• Hastelloy C4
• Hastelloy C22
• Hastelloy C22HS
• Hastelloy C2000
• Hastelloy C263
• Hastelloy C276
• Hastelloy D
• Hastelloy G
• Hastelloy G2
• Hastelloy G3
• Hastelloy N
• Hastelloy R235
• Hastelloy S
• Hastelloy W
• Hastelloy X
• Some of them are given below :-
HASTELLOY X
• Nickel, chromium, molybdenum and iron
make Hastelloy® X one of the world's
most popular proprietary alloys. Its
uncommon resistance to oxidation,
combined with exceptional heat resistance
and fabricability, make this steel a widely
sought-after blend in a number of
industries.
Strong and Oxidation
Resistance
• HASTELLOY® X alloy is a nickel-chromium-iron-
molybdenum alloy that possesses an exceptional
combination of oxidation resistance, fabricability
and high-temperature strength. It has also been
found to be exceptionally resistant to stress-
corrosion cracking in petrochemical applications.
X alloy exhibits good ductility after prolonged
exposure at temperatures of 1200, 1400, 1600°F
(650, 760 and 870°C) for 16,000 hours.
Heat-Treatment

• Wrought forms of HASTELLOY X alloy are

furnished in the solution heat-treated
condition unless otherwise specified. X
alloy is solution heat-treated at 2150°F
(1177°C) and rapid cooled. Bright
annealed products are cooled in hydrogen.
Available in Convenient
Forms
• HASTELLOY X alloy is available in the form
of plate, sheet, strip, billet, bar, wire,
covered electrodes, pipe and tubing.
Easily Fabricated

• HASTELLOY X alloy has excellent forming and

welding characteristics. It can be forged and,
because of its good ductility, can be cold
worked. X alloy can be welded by both manual
and automatic methods including shielded metal
arc (covered electrodes), gas tungsten arc (TIG)
and gas metal arc (MIG). The alloy can also be
resistance welded.
Useful for Aircraft, Furnace and
Chemical Process Components

• X alloy has wide use in gas turbine engines for

combustion zone components such as transition
ducts, combustor cans, spray bars and flame
holders as well as in afterburners, tailpipes and
cabin heaters. it has unusual resistant to
oxidizing, reducing and neutral atmospheres.
HASTELLOY X alloy is also used in the chemical
process industry for retorts, muffles, catalyst
support grids, furnace baffles, tubing for
pyrolysis operations and flash drier components
Hastelloy C276
• Hastelloy® C-276 is one of the most
corrosion-resistant steels in the world.
This powerful alloy has strong resistance
across the board to oxidizers such as wet
chlorine gas, hypochlorite, and chlorine
dioxide. And with the legendary
Hastelloy® heat resistance, this alloy finds
its way into a number of aerospace
industrial applications
Chemical Composition of
Hastelloy C-276

• The compositional Elements Content

range for
Hastelloy C-276 is Ni 55%
provided as.
Mo 15 - 17 %
Cr 14.5 - 16.5%
Fe 4-7%
W 3 - 4.5 %
Applications of Hastelloy
C-276

• Hastelloy C-276 typically finds application

in:·         Pollution control, ·        
Chemical processing, ·         Waste
treatment,·         Marine engineering,
·         Pulp and paper production. 
Relevant Standards
Hastelloy C-276 is covered by the following
standards:
·         ASTM B619
·         ASTM B574
• Properties
Density 8.89 g/cm3

MeltingPoint° 1370 °C

Modulus of 78.6 kN/mm2

Rigidity

Modulus of 205.5
Elasticity kN/mm2
 Hastelloy C
• has become popular because of its staggering
list of achievements, but corrosion resistance
remains at the top of the list. With nickel,
molybdenum and chromium in the mix,
Hastelloy® C is highly wieldable and offers
tremendous heat resistance that makes it
perfect for applications in seals, springs and
other pieces of mechanical structures such as
aerospace parts.
Chemical Composition of
Hastelloy C™
• Carbon 0.15 max
• Tungsten 3.75-5.25
• Iron 4.5-7.0
• Chromium 15.5-17.5
• Molybdenum 16.0-18.0
• Vanadium 0.20-0.40
• Manganese 1.0 max
• Silicon 1.0 max
• Phosphorus 0.04 max
• Sulfur 0.03 max
• Nickel remainder
Applications of Hastelloy C™

• Combustion chambers
• Heat-treating equipment
• Collector rings, combustion chambers and
exhaust stacks for high-heat applications in
for conventional aircraft and jets
• Pipe connections, pumps and valves for oil
refinery, chemical and petrochemical
applications
Machinability of Hastelloy C™
Can be machined at low cutting speeds
Use sintered carbide cutting tools

Workability of Hastelloy C™

• Preheat to temperatures to 2200°-2250° F (1204°-1232°C)

• Forge with hot working procedures:
– Hammering
– Pressing
– Rolling
Hastelloy B
• Hastelloy® B is one of the most popular
nickel steel alloys. More than most other
metals of similar chemistry, Hastelloy® B
offers superior protection against powerful
chemical corrosion and comes with one of
the best high-temp strengths of any steel.
It's no wonder that it's the steel of choice
for countless applications in the aerospace
and petrochemical industries.
Hastelloy B Physical
properties:
• Density9.24g/cm3
• Melting point1330-1380C

Metallurgical structure

• Hastelloy B is the face-centered cubic

lattice structure.
Corrosion resistance

Ni-Mo alloy Hastelloy B-2, the carbon and

silicon content is extremely low, reducing
the HAZ carbon and other impurities 
precipitation, so the weld has sufficient
corrosion resistance
Characteristic
• 1. Control of iron and chromium content to a minimum
to prevent the generation of β-phase Ni4Mo.
2. Excellent corrosion resistance of restore environment.
3. An excellent resist to concentration sulfuric acid
medium and large number of non-oxidizing acid
corrosion.
4. A very good resistance of chloride reduction of stress
corrosion cracking (SCC).
5. Good corrosion resistance of various organic acids