Resource Efficiency Reduced Production Costs

Standardize Operations
Training and Company Application Staff Training & Awareness
Lean Manufacturing Cycle of Change

Lean and Six Sigma Concepts,

MUDA, VSM, Kaizen

Preparation of
10. Evaluation of company application
measures/ case studies COMPANY Evaluation of
APPLICATION company application
in 6 steps
9.Group counselling
1–
Productivity

8.Coaching+
Productivity Baselining
and
7.E-Learning
Consulting Improvement Cycle optimisation
potentials

Implementation of 2 - Analysis of present

Kaizen measures Effects of MUDA

6- Preparation of
implementation of measures
Value Stream Chart, Kaizen
potentials, cause analysis,,
photo documentation, Action
Plan
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3 - Analysis of causes
5- Analysis of expected
effects Value Stream,
4 – Elaboration of
Statistical Process
Kaizen measures Control, Six Sigma,
Elemental
Operation Analysis
2
Energy Efficiency / Management Program

4 wins, NPO-Concept, Cycle of

Change, Energy-Flow-Chart,
Energy Balance, GHG -Calc
Impact Assessment, GHG- ProEnMaS-Manual
calc, Management Review
Preparation of
10. Evaluation of company application
measures/ case studies COMPANY Evaluation of
APPLICATION company application
in 6 steps
9.Group counselling
1–
Energy Monitoring Identification
Energy Management
Plan of EE-strengths
8.Coaching+ and
7.E-Learning
Consulting Cycle optimisation
potentials

Implementation of 2 - Analysis of present

EE-measures Effects of EE-NPO

6- Preparation of Energy
implementation of measures Performance
Energy-Flow chart / list of 3 - Analysis of causes Indicators, Energy
optimisation potentials & 5- Analysis of expected Detailed Energy NPO Cost,
Impact, Energy Policy, Energy effects 4 – Elaboration of Assessment, Energy Environmental
Team, Photo-documentation, EE-measures Scorecard Impact, Safety
Action Plan (ISO50002) (ISO50001)

3
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Benefits of Energy Management to Companies

▶ Baseline energy performance is established

▶ Potential energy performance improvements are identified and

quantified

▶ Energy management action plan is developed

▶ Priority actions are implemented and energy savings are

documented

▶ Plan for implementing Energy Management System is developed

and implementation has started

4
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Chemical Management Program

Initial
review/
Inventory,
awareness/ 1 flowchart, floor
commitmen
t plan, NPO
Understand
Ready for
/ review
change situation
Control
Banding
Identify &
6 Evaluate and
assess
integrate
hazards/ risks 2
Monitoring/ CHEMICAL and losses
Anchoring MANAGEMENT
Check lists,
CYCLE Eco mapping,
Implement Analyse Risk inventory
improvement
OF CHANGE gaps, causes sheet
5 measures and
collected

Action Plan
data 3
Develop and
select
measures
Goals,
options,
4 cost/benefits

5
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 Chemical Management Program

▶ Reduced production
costs by optimizing
chemical use Initial review/
Inventory,
awareness/ 1
Increased commitment flowchart, floor
▶ plan, NPO

competitiveness Ready for

change
Understand/
review
situation
▶ by fulfilling international Control
Banding
chemical management
requirements like ZDHC, 6 Evaluate and Identify &
integrate assess hazards/ 2
REACH etc. CHEMICAL risks and losses
Monitoring/
MANAGEMENT
Reduced impact on
Anchoring
▶ Check lists,
CYCLE Eco mapping,
environment and OF CHANGE Risk inventory
sheet
improving workers’
Implement
improvement Analyse gaps,
5 causes and
health & safety measures
collected data
3
Action Plan
Develop and
select
measures
Goals, options,
cost/benefits
4
6
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Requirements from Company

▶ Ensure full cooperation of management

▶ Assign staff to participate in assessment and training activities
conducted by the consultants
▶ Provide all required data (consumption of water, energy, chemicals;
production; financial etc.)
▶ Provide access to the production site of the factory
▶ Willing and active to implement findings
▶ Ensure that the assigned company team completes the tasks assigned
by the international expert
▶ Provide a Meeting room with Multimedia Projector, White Board, Flip
Charts and Pin Board

7
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