Fundamentals of LEAN Manufacturing

Fundamentals of
LEAN
Manufacturing
Table of Content
01 02 03 04
Introduction History Lean Principles Lean Waste
Basics of Lean Manufacturing History of process Improvements 5 Key Principles of LEAN Types of Wastes
05 06
Lean Philosophy Post Test
Lean Philosophy
What is Lean Manufacturing ?
Lean + Manufacturing Resources

• Man
• Machine
• Method (Information/
Technique)
• Material
Optimized Resource • Money/ Finance
• Energy
• Man
• Machine
• Method (Information/
Technique)
• Material
• Money/ Finance
• Energy
Lean Thinking
Optimizing the process through elimination of Waste /Best Possible utilization of

the resouerces.
Lean Manufacturing
A Manufacturing System which relentlessly work for
elimination of manufacturing waste to achieve
Highest Quality at Lowest cost with shorter Lead
time.
Best Know Example of Lean Manufacturing System:-
Toyota Production System
Timeline of Process Improvement Concepts
Federick Taylor
Scientific Management
Lean History: Rooted in TPS
LEAN has
been Textile
adopted in
various
sector since
its creation
Key principles of LEAN
• Define VALUE (from customers
perspective)
• Make the VALUE STREAM
(steps that add value)
• Create FLOW (no stops, piles,
or waiting)
• Establish PULL (based on
customer demand)
• Persue PERFECTION (relentless
pursuit)
What is Value?
• Specific product that meets a customer’s needs at

a specific price and specific time
- What is important to the customer
- What the customer is willing to pay for
• Put yourself in the customer’s shoes
• Use the customer’s words to describe the product
What is Value Stream?
•Set of specific actions required to bring a specific
product through 3 critical management tasks of all
businesses
- Problem Solving task (design, engineering)
- Information Management task (order taking, scheduling,
planning)
- Physical Transformation task (from raw material to
finished product)
What is Flow?
• Parts “flow” through a Value Stream
• Upstream is the beginning or “head” of the flow
• Downstream is the “mouth” of the flow, where the part

is pulled by the customer
• Materials and parts are the “parts” in manufacturing
• Customer’s needs are the “parts” in service industry

- Same for administration
What is Pull?
• “It has become a matter of course for customers, or users, each with
a different value system, to stand in the frontline of the marketplace
and, so to speak, pull the goods they need, in the amount and at the
time they need them.”
Taiichi Ohno, “Toyota Production System”
• “…Nothing is produced by the upstream provider until the

downstream customer signals a need”
Womack and Jones, “Lean Thinking”
What is Perfection?
• The complete elimination of all waste, so that all activities
along a value stream add value to the product
• Ideal State Map
Wastes in Lean
Types of Waste
Lean Thinking Philosophy
THANK YOU
www.tridentindia.com
Value Proposition
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Industry 4.0
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Name Name Name

Designation Designation Designation
Detail Detail Detail

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Sub Header

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If opportunity doesn't
knock, build a door.
John Engler
Slide Header
Description
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1. Best of images
2. Great Material for Construction
3. Good Transportation
4. And more
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11% Description
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Subtitle here EXPLORE STATISTIC COFFEE

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6
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Value 4
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Category 1 Category 2 Category 3 Category 4
E Commerce
Industry 4.0
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Description Description Description Description

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Introduction
SUBHEADER
Data 1
80%
Data 2
92%
Data 3
50%
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We have branches
around the world.
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50+ 100+ 500+
AWARDS PROJECTS
CLIENT
S
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SWOT Analysis
S W O T
Strength Weakness Opportunities Threat
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Slide Header
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Our Website
WWW.TRIDENTINDIA.COM
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Contact Us
Follow Us
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How
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can we
we stay
stay connected
connected
We can ask them about their social media
handles
Contact Us
Description
soul, like these sweet mornings of spring which I enjoy
with my whole heart. I am alone, and feel the charm of
existence in this spot, which was created for the bliss of
souls like mine.
+91 987 8999 XXX
emailed@tridentindia.com
Office Address
Slide Header
India Corporate Office UK Office US Office

E-212, Kitchlu Nagar, Ludhiana, Trident Europe Ltd, Sovereign House Trident Limited, 295, Fifth
Punjab, 141001, India
Stockport Road, Cheadle, Cheshire, Avenue, Suite 612,
Telephones: +91 161-5039999
Fax: +91-161-5039900 England - SK82EA, Telephone: +44161 491 New York – 10016, Telephone: +1 -
3900 2126846342

Fundamentals of LEAN Manufacturing

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Fundamentals of LEAN Manufacturing

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Fundamentals of

Lean + Manufacturing Resources

Optimizing the process through elimination of Waste /Best Possible utilization of

• Specific product that meets a customer’s needs at

• Upstream is the beginning or “head” of the flow

• Downstream is the “mouth” of the flow, where the part

• Materials and parts are the “parts” in manufacturing

• Customer’s needs are the “parts” in service industry

• “…Nothing is produced by the upstream provider until the

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2012 - 2013 2014 - 2015

2018 - 2019 2019 - 2020

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Key Pointers Key Pointers Key Pointers Key Pointers

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