Smartly stored and effortlessly accessed!

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Flow of presentation
I. Introduction

II. Application

III. Safety features

IV. Functional features

V. Technical features

VI. Reliability 2
Flow of presentation
I. Introduction

II. Application

III. Safety features

IV. Functional features

V. Technical features

VI. Reliability 3
 Shelving storage evolution
Mobile pallet racking
Long span
Short span

Static shelving Mobile Shelving-Manual Mobile Shelving-Motorized

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Boltless shelving system on
a motorised mobile undercarriage with
smart access control and operating
system

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Maximize space! Maximize business!
Maximize space… do the smart way… add intelligence to your storage and retrieval operations

Mobile Storage System saves space and increases storage

capacity up to 85% as compared to static storage
system…

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Operating a

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 Advantages

An

One touch operation

innovative and Customized aisle access
smart Controlled by passwords

space saving storage system

Intelligent operations
by PLC system Inbuilt safety features

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Flow of presentation
I. Introduction

II. Application

III. Safety features

IV. Functional features

V. Technical features

VI. Reliability 9
 Applications
Any organization which is looking for compact storage of goods & documents.

e/ engineering Spare parts

Maintenanc Bulk records

ds
bs Finished goo
Raw materials Pharma & la

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Flow of presentation
I. Introduction

II. Application

III. Safety features

IV. Functional features

V. Technical features

VI. Reliability 11
Flow of presentation
1. Automatic stop
I. Introduction 2. Entering an opening aisle
3. Electronic interlocking function
4. Aisle clearance confirmation
II. Application
5. Safety bumpers
6. Time delay start
III. Safety features 7. Stop sensors
8. Status indicator
9. Buzzer indicator
IV. Functional features
10. Over- run timeout
11. Physical stopper
V. Technical features 12. Power leakage protection
13. Smooth start and stop
14. Emergency stop button
VI. Reliability 12
1. Automatic stop

• System stops while entering in to a closing aisle.

How?

System stops when the ray between the transceiver

and reflector, placed approximately 900mm from
ground, is disrupted.
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2. Entering an opening aisle

• System doesn’t stop while entering to an opening aisle.

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 3. Electrical interlocking function
Disables the opening of other aisles when the person is in an open aisle

1. Disables the movement of the carriages immediately

when a person enters in to an aisle. 2. Aisle push buttons blinks when interlocked.

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 4. Aisle clearance confirmation

2. Requires aisle confirmation in the open aisle to operate other

1. In order to ensure no man or material is inside an open aisle,
aisles.
the person checks and give aisle confirmation by long press

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 5. Safety bumpers
Ensures the safety of the person while picking

1. To stop the moving carriage by the person inside the aisle.

2. Stops the system immediately when actuated or if a person or a SKU hits
the bumper

How?

Safety relay in the bumper cuts off the

power supply to the motor even before
receiving a command from PLC
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6. Time delay start
Preventing the carriages from hitting each other while moving together

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 7. Stop sensors
Preventing the carriages from hitting each other

1. Maintains (2-3mm) gap between moving modules

2. Stops the system once the module reaches the end of

the rail.
3. Placed in all the modules
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8. Status indicator
Indicates the operations of a particular aisle

Lamp status Condition

Blinks System moving

Blinks Aisle accessed by a user

Glows Fully opened aisle

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9. Buzzer indicator
Alerts when the carriages are in motion

• Flashes a red signal and activates the alarm when

carriages are in motion.

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10. Over-run timeout
Safeguards the motor from being overheated or overloaded

• Automatically stops the system when the

motor runs beyond the specified aisle opening
time due to physical barrier on the moving
path.

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11. Physical stopper

• Prevents over run of the carriages with the help of

mechanical stoppers in the last moving module

• Rail/ wheel grooved design prevents derailment

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12. Power leakage protection

• ELCB or Earth Leakage Circuit Breaker

cuts off the power supply in case of a
power leakage

• Power leakage: when a live/ exposed wire

comes in contact with the metallic parts of
the system or with a human being

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13. Smooth start and stop
With Solid State Relay (SSR)

1. Assists in preventing fallout of the SKUs stored in the shelves

2. Ensures the aforesaid by facilitating a smooth start of the system

3. Approx. two seconds to achieve normal speed

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14. Emergency stop button
To stop the movement of the carriages anytime

1.All the stop buttons function as emergency 2.Press the stop button on any of the modules
stop buttons while in operation to stop the moving system

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Flow of presentation
I. Introduction

II. Application

III. Safety features

IV. Functional features

V. Technical features

VI. Reliability 27
Flow of presentation
I. Introduction 1. One touch operation
2. Customized access control
3. Status indication
II. Application
4. SKU based aisle opening
5. Audit trail
III. Safety features 6. Data import- export option
7. Ventilation mode
8. Manual cranking
IV. Functional features
9. Emergency mode
10. Diagnostic tool
V. Technical features 11. Packing function
12. Automatic aisle lighting
13. Earthquake sensor
VI. Reliability 28
1. One touch operation

• Aisle opens at a single press of the button

• Continuous pressing of the button is not required.
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 2. Customized access controlled by password

Super admin Admin

User 1 User 2 User 3

1. This function operates the system with three access levels with password authentication
2. Super admin, Admin Level & User Level.
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3. Admin has the right to restrict or grand access to the users for opening a particular aisle.
3. Status indication
To help the user to identify the current operation of the system

1. Indicates aisle opening, aisle open, aisle

closing & ventilation mode.

2. This helps the user to view the operation

which is running currently.

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4. SKU based aisle opening
Users can select their SKUs and open the respective aisle to pick it
Your SKU is here

1. This function is used to view the panel wise SKUs

inside the system by selecting the required rack
number.

2. The user can open the aisle after selecting the

correct rack by pressing the open button in HMI
screen.
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5. Audit trail
User access recording

• The admin can track the users’ access by checking audit

trial page which shows the login & logout details of all
users.

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6. Data import-export option
1. This feature helps the user to export the
viewer management, audit trail & alarm
history in CSV format.

2. Allows importing the viewer management

via USB port available in master module.

• List of materials-location wise

• Audit trail
• Alarm history
• List of materials-location wise

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7. Ventilation mode
Aeration by creating equal space among the aisles

1. Creates an environment for better

aeration of the SKUs stored

2. Predominantly used for temperature

controlled rooms

Equal aisle space

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8. Manual cranking
In case of power failure, facilitates movement of the carriage manually

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9. Emergency mode
(Inching mode)

1. Mode recommended during maintenance

activities, break down, etc.

2. Carriages move by pressing the push buttons.

3. Carriages stop when button is releases.

4. Used to move the carriages manually when the

control system is inoperable.

5. Works without safety features.

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10. Diagnostic tool
Assists in diagnosing the problems

•Problems can be of the following nature:

-aisle interruption
-emergency stop
-safety bumper activation
-motor over run
-communication alarms on, etc.

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11. Packing function
System automatically closes within the predefined time

1. Ensures security of the SKUs stored,

facilitates in reduction of power
consumed, etc.

2. The system automatically closes when the

logout doesn't happen within the
predefined time

3. Activates the buzzer for 1 min before

closing

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12. Automatic aisle lighting
Intelligent lighting for power saving

Optional

1. Automatically switches on the lights for

the aisle only when opened

2. Convenience in lighting up the aisle

3. Reduced power consumption

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13. Earthquake sensor
Ensures the safety of the system and the operators in case of an earthquake

Optional

1. Cuts off the power supply to the system from the

main line

2. Can assist in eliminating electrical hazards

3. This sensor is wall mounted near the system

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Flow of presentation
I. Introduction

II. Application

III. Safety features

IV. Functional features

V. Technical features

VI. Reliability 42
 Body height and Unit length
Better space utilization

3476
3276
3176
2876
2776
2576
2376
2276

LD7

A) System height: In eight different system heights

LD2 Usable height= System height-undercarriage height (i.e.195mm)

B) Widths available : C) Depths available (DFM): D) Aisle widths available:

1300mm/ body 668, 868, 1068 & 1268 750 mm to 1200 mm 43
Load capacity

10.5 ton/module
(7DF bodies of 1300mm width)

Per body load: 750 kg

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PLC based controls

Unlike a microcontroller, a PLC is:

1. Easy to modify and trouble shoot.

2. Reconfigurable and programmable.

3. Easy maintenance due to modular

assembly and software availability.

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 Powerful and reliable motors

• Drive motors capable of moving

750 kg/unit at a speed of 4m/min.

• Imported from Japan

Noise level below 70 dB as per Standards

• Max power consumed/ undercarriage: 0.13 KW

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 Accessories
Drawers, Pull-out Trays, Doors and Wood Infill as optional accessories .

DOORS
 Hinged, double leaf door
 Four leaf design for heights beyond 2100mm
DRAWERS AND PULL OUT TRAY  Recessed lock with keys
• Width: 1300mm
• Depth: 400 to 600mm
• Height: 100 to 300mm (all in 50mm pitch)
• Load capacity: 70Kg
• 100% extension slider.
• Self locking dividers WOOD INFILL
• Provide smooth walkways
• Slope plate along the edges
• Improved look and feel
• Laminated wood in graphite grey
• MDF of 25mm thick
• Grooved wooden joints for better fixity
Flow of presentation
I. Introduction

II. Application

III. Safety features

IV. Functional features

V. Technical features

VI. Reliability 48
Reliability
Tested for
Life cycle test

25000+ cycles

Equivalent
Equivalent to approx.
to approx. 10 years

10+ years of operations

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Reliability
Tested for
Serviceability test

25000+ cycles

Equivalent
Equivalent to approx.
to approx. 10 years

10+ years of operations

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Reliability
Deflection measured for under carriage
Load bearing and deflection

5 mm

As against an allowable limit of

6 mm
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Reliability
Within the industrial norms of
Noise level

70 db

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Reliability
Lead/ lag measured for LD 7
Lead/ lag (skew in a module)

~10 mm

For every

5000 cycles
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Summary

I. 14 levels of safety features

II. 13 functions to choose from

III. 5 levels of reliability tested

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