Design & Manufacturing Of Automotive Tire Changing Mechanism

Final Presentation – Spring 2017

Group Members: Project Advisors:

1- Mohammed Al-Otaibi 201202606 Advisor Name: Dr. Muhammad Asad

2- Yousef Naffaa 201201700
Co-Advisor Name: Dr Nader Sawalhi
3- Saeed Al-Ghamdi 201101066
4- Abdullah Al-Zahrani 201101872
Outline

 Objectives and Motivation of the Work

 Brief Background
 Design
 Design Specifications and Items Selection
 Testing and Results
 Summary and Conclusions
 Recommendations

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Objectives and Motivation of the Work

 Objectives:
Design and manufacture an automotive tire changing mechanism.

Reduce the amount of time and energy.

Minimizing the weight of the prototype.

Applications:
Tire manufacturing companies.

Workshops.

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Brief Background

Similar Mechanisms.

Lug Wrench Impact Wrench

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Design (SolidWorks)

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 8 7 6 5 4 3 2 1

F F

IT E M N O . PA RT D E S C R IP T IO N Q TY .
1 N U M BER
5 1 D is k 1
M e t r ic - 2 .5 M 3 1 T 2 0 P A
2 Sp u r g e a r 1 4 FW -- 5
-S3 1 N 7 5 H 5 0 L2 5 N
E E
M e t r ic - 2 .5 M 1 5 T 2 0 P A
3 S p u r g e a r - S 1 5 N1 74 5F WH 5 -0 - L 2 5 N 3

2 Le n g h t = 1 1 .1 m m
4 S h a ft - 6
D ia m e t e r = 2 5 m m
5 B e a r in g SKF - 1 6 0 0 5 - 6
1 4 , S I, N C , 1 4 _ 6 8
J o in t
D 6 5 D

C C

3
B B
P r o je c t A d v is o r s :

A d v is o r : D r . M U H A M M A D A S A D L e a r n in g O u t c o m e
C o - A d v is o r : D r . N A D E R S A W A L H I A s s e . III/ M E _ 1 1 0
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D e s ig n & M a n u f a c t u r in g o f
S TU D E N T N A M E ID

M o h a m m a d A l- O t a ib i 201202606
A u t o m o t iv e T ir e C h a n g in g
S a e e d A l- G h a m d i 201101066 M e c h a n is m
A A
M A T E R IA L : DW G N O .

E x p lo d e d V ie w
Y o u se f N a ffa a 201201700
SOLIDWORKS Educatio nal Pro duct. Fo r Instructio nal Use Only
A b d u lla h A l- Z h r a n i 2 0 1 1 0 1 8 7 2 6
S C A LE :1 :5 SH EE T 1 O F 1

8 7 6 5 4 3 2 1
Summary of Design

Driver Gear Driven Gear Circular plate Shaft

No. of Teeth (mm) 15 31 - -

PCD (mm) 15.624 35.624 114.3 -

Diameter (mm) 37 37.5 240 25

Module 2.5 2.5 - -

Thickness (mm) 14 14 10 -

Pressure angle 20 20 - -

Length (mm) - - - 111

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 Design Specifications and Items Selection

  
 Gears:

1.

Torque

Torque required to unscrew one nut 59 Nm

Torque Required to unscrew one nuts 295 Nm

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Design Specifications and Items Selection

  
 Shaft

 = 4.45(.077) = 0.343 N

 S == 1.534E-06

 224 Kpa

 SOF=

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Design Specifications and Items Selection
  
Bearing:
Deep Groove Ball Bearing Specification
(KOYO.60005)
Inner diameter 25mm

Outer diameter 47 mm
Thickness 8 mm
Mass bearing 0.055 kg
Basic dynamic load 8.06 KN
rating
Basic dynamic load 4.75 KN
rating
Fatigue load limit 0.212 KN
Limiting speed 20,000 rev/min
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Manufacturing

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Manufacturing

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Manufacturing

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Manufacturing

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Manufacturing

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Impact Wrench Specification

Impact Wrench Specification

Max Torque 440 N.m

No. load Speed 2200 rpm

Weight: 3.2 Kg

Power 710 Watts

Amps 7.5 Amps

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Testing & Result

 The time taken to unscrew nuts in seconds.

Unscrew one nut Unscrew five nuts

Lug wrench 50 250

Impact wrench 10 50

Our design - 11

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Video

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Summary

We successfully managed to design and manufacture an automotive tire changing mechanism that
reduces the time for change tires.

Our project can be used in a variety of applications such as tire manufacturing companies and workshops.

Our design has the capacity to unscrew 5 nuts in 11 seconds.

We used the theoretical knowledge that we have gained from mechanical engineering courses and apply it
in our project practically.

Finally, working on this project taught us how to work under pressure, especially when we had to meet
strict deadlines.

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Recommendation

Before finalizing the final design for the project, we recommend to search for the
available parts and materials in the market, and find alternatives.

We recommend following to the tasks’ time durations provided in Gantt chart to avoid
any delay in completing the project.

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Thank you for listening

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