05441397d Adtp1 To Adcl1 Rev 2.0 Ad-Confidential

Instruction Documentation
DOCUMENT
ADTP1 Factory Conversion to ADCL1
In-Plant Printing Solutions Engineering
Retail Brand Information Solutions
Revision 2.0
30-April-2015
Page 1 of 18
Classification: Avery Dennison - Confidential – ADTP1 FACTORY CONVERSION TO ADCL1.doc
These are factory assembly instructions to convert an ADTP1 to an ADCL1
machine.
Note: Before servicing or updating any of components below, be sure to turn off the
printer and unplug it from the power source.
Table of Contents
Prepare Printer for Conversion ........................................................................................... 3

Remove ADTP1 Parts ......................................................................................................... 6
Install ADCL1 Parts ............................................................................................................ 9
Assembly Drawing............................................................................................................ 16
Parts List ........................................................................................................................... 17
Revision History: .............................................................................................................. 18
Notes: ................................................................................................................................ 18
Page 2 of 18
Prepare Printer for Conversion
1. Turn off power to printer.
2. Open cover.
Remove stock and ink.
Page 3 of 18
3. Remove front cover by
opening and pressing in
tab on left side.
Remove front cover

from top cover by
removing 6 screws on
inside.
Page 4 of 18
4. Open print head
assembly and latch in
upright position.
Unplug and remove

print head.
Remove media guide

by pressing tab on one
side inward and
rotating out. Do not
disconnect wires. Set
guide off to side as
shown.
Page 5 of 18
Remove ADTP1 Parts
5. Remove stripper by
removing screw on
side by print head latch
handle then rotating
stripper out of
machine.
Page 6 of 18
6. Remove 4 screws on
bottom plate holding
platen assembly in
place.
Rotate assembly to
clear gear from print
head yoke and pull out
as shown.
Page 7 of 18
7. Remove gear from
shaft.
Lift left side of platen

shaft out of sheetmetal
housing. Bearing and
plastic bearing housing
will come off with
platen shaft.
On right side only the

bearing will come out
with the shaft. The
bearing housing will
remain in the sheet
metal housing.
Remove bearings and

bearing housing from
shaft.
Page 8 of 18
Install ADCL1 Parts
8. Install bearings
removed in step 7 on
shaft of new platen
roller.
Install bearing housing

removed in step 7 on
bearing on opposite
side of brass gear on
platen shaft.
Install platen shaft

assembly as shown
with bearing housing
on left flat side of
bearing housing up.
Make sure bearing
housing is centered on
sheet metal frame. i.e.
sheet metal should
slide between two ribs
on bearing housing.
Page 9 of 18
9. Place plastic gear on
platen shaft removed
in step 7. Hub side
face out.
Slide assembly in
sheet metal housing by
pressing down on left
side of platen shaft
while keeping bearing
on right side of platen
shaft aligned with
counter bore of
bearing housing.
Ensure bearings fully
seat in bearing
housings.
Page 10 of 18
10. Reposition platen
assembly by tipping
gear and platen shaft
under yoke assembly
and position as shown.
Replace 4 screws
removed in step 6.
Page 11 of 18
11. Reinstall print head
removed in step 4.
Replace media guide

removed in step 4 by
snapping latches on
pivot stubs. Make sure
wires run in channel
of cast aluminum
bracket as shown.
Page 12 of 18
12. Install aux roller
assembly by sliding
tabs in slot on left of
platen assembly.
Rotate assembly in
position and insert
screws with external
tooth lock washers.
Page 13 of 18
13. Adjust gear lash by
loosening two screws
on right side of aux
roller drive.
Slide assembly back

until adequate gear
engagement with gear
on platen shaft is
achieved.
Retighten screws.
Page 14 of 18
14. Assemble new front
cover by reversing
removal procedure in
step 3.
15. Assemble new front cover to top cover by reversing procedure in step 3.
Page 15 of 18
Assembly Drawing
Page 16 of 18
Parts List
ITEM PART NO DESCRIPTION QTY.
1 05354008 GEAR, IDLER NS 1

2 05354031 ROLLER, FEED 6
3 05374026ROHS PLATE, SUPPORT 2
4 05444001ROHS BRACKET, SHAFT MOUNT, LONG 1
5 05444002ROHS BRACKET, SHAFT MOUNT, SHORT 1
6 05444004ROHS BRACKET, AUX DRIVE 1
7 05444011 SHAFT, DRIVE 1
8 05444012 SHAFT, UPPER NS 1
9 05444015 GEAR, ROLLER DRIVE NS 1
10 05444018 DRIVE, MAIN DRIVE GEAR 1
11 05444028 BRACKET, UPPER ROLLER MOUNT 1
12 05445005 ROLLER, MOLDED-PENN 1
13 05990057 8-32 X 1/8 KNURLED CUP POINT 2
14 05990247 ROLL PIN, 1/8X1/2 1
15 05990261 SNAP RING, 3/16 1
16 05990262 SNAP RING, 1/4" 1
17 05990269 DOWEL PIN, 3/16 X 1 1
6-32 X 3/16 KNURLED CUP POINT
18 05990756 6
SET SCREW
19 05991372 6-32 X 1/4 PAN PHILLIPS 4
20 05991654 SCREW, 4-40 FLAT HEAD PHILIPS 4
21 05991671 SPRING, COMPRESSION 2
BEARING,MINIATURE(9840 AUX DR)
22 05999079 2
NS
23 05999099 BUSHING, FL 3/16 X 5/16 X 1/4 2
24 PB00720279 SCREW & LOCKWASHER ASSY 1860 2
Page 17 of 18
Revision History:
27-Apr-2015
Revision 0: Initial Release – ECN 3010447
15-Jun-2016
Revision 1: Updated pictures to have grey rollers – ECN 3010792
Updated Parts Diagram and List
23-Jun-2017
Revision 2: 05990247 was 05990242 – ECN 3011197
Notes:
Page 18 of 18

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Instruction Documentation

In-Plant Printing Solutions Engineering

Retail Brand Information Solutions

Prepare Printer for Conversion ........................................................................................... 3

Remove stock and ink.

Remove front cover

Unplug and remove

Remove media guide

Lift left side of platen

On right side only the

Remove bearings and

Install bearing housing

Install platen shaft

Replace media guide

Slide assembly back

ITEM PART NO DESCRIPTION QTY.

1 05354008 GEAR, IDLER NS 1

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