AIRWORTHINESS STANDARD

ENGINE & PROPELLER

Didik Prihananto
 APPLICABLE REGULATION
• CASR Part 33 - Airworthiness Standards: Engine
• prescribes airworthiness standards for the issue of type
certificates and, for aircraft engines.

• CASR Part 35 - Airworthiness Standards: Propeller

prescribes airworthiness standards for the issue of type
certificates and changes to those certificates, for propellers
 Instruction Manual for Installing and
Operating the Engine
Installation instructions.
• The location of engine mounting attachments, the method of
attaching the engine to the aircraft, and the maximum allowable
load for the mounting attachments and related structure.
• The location and description of engine connections to be
attached to accessories, pipes, wires, cables, ducts, and
cowling.
• An outline drawing of the engine including overall dimensions.
• A definition of the physical and functional interfaces with the
aircraft and aircraft equipment, including the propeller when
applicable.
 Instruction Manual for Installing and
Operating the Engine
Installation instructions.
• A definition of the physical and functional interfaces with the
aircraft and aircraft equipment, including the propeller when
applicable.
• Where an engine system relies on components that are not part
of the engine type design, the interface conditions and reliability
requirements for those components.
• Upon which engine type certification is based must be specified
in the engine installation instructions directly or by reference to
appropriate documentation.
• A list of the instruments necessary for control of the engine,
 Engine Operation instructions
• The operating limitations.
• The power or thrust ratings and procedures for correcting for
nonstandard atmosphere.
• The recommended procedures, under normal and extreme
ambient conditions for -
(i) Starting;
(ii) Operating on the ground; and
(iii) Operating during flight.
• A description of the primary and all alternate modes, and any
back-up system, together with any associated limitations, of the
engine control system and its interface with the aircraft systems,
including the propeller when applicable
 DESIGN AND CONSTRUCTION
• Materials
• Fire Prevention
• Durability
• Engine Cooling
• Engine Mounting Attachments and Structure
• Accessory Attachments
• Electrical and Electronic Engine Control Systems
• Instrument Connection
 DESIGN AND CONSTRUCTION;
RECIPROCATING AIRCRAFT ENGINES
• Vibration
• Turbocharger Rotors
• Fuel and Induction System
• Ignition System
• Lubrication System
 BLOCK TESTS; RECIPROCATING
AIRCRAFT ENGINES
• Vibration Test
• Calibration Tests
• Detonation Test
• Endurance Test
• Operation Test
• Engine System and Component Tests
• Teardown Inspection
 DESIGN AND CONSTRUCTION; TURBINE
AIRCRAFT ENGINES
• Stress Analysis
• Vibration
• Pressurized Engine Static Parts.
• Surge and Stall Characteristics
• Bleed Air System ; Fuel System
• Induction System Icing
• Ignitions System
• Engine Life-Limited Parts
• Lubrication System
• Hydraulic Actuating Systems
• Power or thrust Response
• Bird Ingestion
• Foreign Object Ingestion—Ice
• Rain And Hail Ingestion
• Fuel Burning Thrust Augmentor
 BLOCK TESTS; TURBINE AIRCRAFT
ENGINES
• Vibration Test
• Engine Over torque Test
• Calibration Tests
• Endurance Test
• Engine Over temperature Test
• Operation Test
• Initial Maintenance Inspection Test
• Engine System and Component Tests
• Rotor Locking Tests
• Teardown Inspection
• Blade Containment and Rotor Unbalance Tests
• Engine-Propeller Systems Tests
• Engine Tests in Auxiliary Power Unit (APU) Mode
• Thrust Reversers
• General Conduct of Block Tests
 Engine Ratings and Operating
Limitations - reciprocating engines
• Horsepower or torque, r.p.m, manifold pressure
• Fuel grade or specification
• Oil grade or specification.
• Temperature of the - Cylinder; Oil at the oil inlet; and
Turbosupercharger turbine wheel inlet gas.
• Pressure of - Fuel at the fuel inlet; and Oil at the main oil gallery.
• Accessory drive torque and overhang moment
• Component life.
• Turbosupercharger turbine wheel r.p.m.
 Engine Ratings and Operating
Limitations - turbine engines
• Horsepower, torque, or thrust, r.p.m, gas temperature
• Fuel designation or specification
• Oil grade or specification.
• Hydraulic fluid specification
• Temperature of – Oil, Induction air at the inlet, Hydraulic fluid;
Fuel; and External surfaces of the engine
• Pressure of - Fuel at the fuel inlet; Oil, Induction air; and
Hydraulic fluid
• Accessory drive torque and overhang moment
• Component life.
• The number of start/stop
• Maximum engine overtorque for turbopropeller and turboshaft
engine
 PROPELLER DESIGN AND
CONSTRUCTION
• Safety Analysis
• Propeller Critical Parts.
• Materials and Manufacturing Methods.
• Durability
• Variable and Reversible Pitch Propellers
• Feathering Propeler
• Propeller Control System
• Strength
 PROPELLER TESTS AND INSPECTIONS
• Inspection, Adjustments and Repairs.
• Centrifugal Load Test.
• Bird Impact.
• Fatique Limits and Evaluation.
• Lightning Strike.
• Endurance Test.
• Functional Test.
• Overspeed and Overtorque.
• Components of The Propeller Control System.
• Propeller Hydraulic Components
THANK YOU