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  • Selamat Datang Di PG. Rejo Agung Baru Madiun

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    The document outlines the key processes in a sugar refinery from cane processing to sugar crystallization. It includes diagrams of: 1) Cane processing which involves cutting, grinding and extracting juice from cane. 2) Juice purification which involves heating, clarification, filtration and evaporation to produce concentrated cane juice. 3) Crystallization and centrifugation which involves boiling the concentrated juice in vacuum pans to produce molasses and raw sugar that is further purified and crystallized.

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    Bhn SMK Gula Proses Dlm Foto

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    The document outlines the key processes in a sugar refinery from cane processing to sugar crystallization. It includes diagrams of: 1) Cane processing which involves cutting, grinding and extracting juice from cane. 2) Juice purification which involves heating, clarification, filtration and evaporation to produce concentrated cane juice. 3) Crystallization and centrifugation which involves boiling the concentrated juice in vacuum pans to produce molasses and raw sugar that is further purified and crystallized.

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    26 views37 pages

    Selamat Datang Di PG. Rejo Agung Baru Madiun

    Uploaded by

    saktya wijaya
    The document outlines the key processes in a sugar refinery from cane processing to sugar crystallization. It includes diagrams of: 1) Cane processing which involves cutting, grinding and extracting juice from cane. 2) Juice purification which involves heating, clarification, filtration and evaporation to produce concentrated cane juice. 3) Crystallization and centrifugation which involves boiling the concentrated juice in vacuum pans to produce molasses and raw sugar that is further purified and crystallized.

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    of 37

    SELAMAT DATANG

    DI PG. REJO AGUNG


    BARU
    MADIUN
    ST. GILINGAN Air imbibisi FLOWSHEET PABRIK GULA
    Bagasse ke
    Boiler
    Tebu

    Nk Klare Leburan
    sulfitasi SHS gula Stroop A Stroop C Klare D

    VPA VP C VP D

    NM Floculant

    ST. PEMURNIAN

    Einwurf D2
    Stroop A
    Klare SHS
    SO2
    Ca(OH)2 Bagacilo
    6oBe
    LGF C

    Nikot
    HGF A

    Stroop C
    HGF
    SHS
    RCC
    Nk sulfitasi

    Einwurf C LGF D2 LGF D1


    Nira Encer Air injeksi
    Blotong
    Filtrat

    ST. KRISTALISASI

    Klare D
    Uni I Uni II ST. PENGUAPAN

    Gula SHS

    Ube

    Molasses
    Leburan gula
    kasar/halus
    Nk Gula SHS
    Kondensat
    ( produksi )
    SULFITIR
    DIAGRAM ALIR PROSES PEMERAHAN NIRA

    Air imbibisi

    CANE GILINGAN
    UNLOADING
    CRANE
    UNIGRATOR

    CANE
    CUTTER CANE
    ELEVATOR
    Tebu

    CANE FEEDING Nira I Nira II Nira III Nira IV


    CARRIER

    Bagasse ke
    Boiler

    Nira mentah tersaring ke SARINGAN


    Proses Pemurnian NIRA MENTAH
    DIAGRAM ALIR PROSES PEMURNIAN NIRA
    PRIMARY
    HEATER
    105 oC Floculant
    Nira
    mentah SECONDARY FLASH
    HEATER TANK
    SINGLE TRAY
    CLARIFIER

    75 oC Nira jernih
    SO2

    pH 7,2
    Ca(OH)2 6oBe
    JUICE Bagacilo
    SCALE SULFITATOR

    Nira kotor
    pH 8,6

    DEFECATOR
    pH 7,2
    ROTARY VACUUM
    FILTER

    Nira jernih ke Filter cake


    Proses Penguapan ( blotong )
    Filtrat ( nira tapis )
    DIAGRAM ALIR PROSES PENGUAPAN NIRA
    ( QUADRUPLE EFFECT EVAPORATOR ) Air injeksi

    Uap nira Evaporator I


    untuk Juice Heater II Uap nira Evaporator II CONDENSOR
    dan Vacuum Pan untuk Juice Heater I

    E VAPO RAT O R

    Exhaust
    steam

    I II III IV

    Kondensat Nira kental


    Nira
    jernih

    SULFITATOR

    Nira kental sulfitasi ke


    Proses Kristalisasi
    DIAGRAM ALIR PROSES KRISTALISASI & PUTERAN

    Nira
    kental Klare Leburan
    sulfitasi SHS gula Stroop A Stroop C Klare D

    VACUUM PAN A VACUUM PAN C VACUUM PAN D

    Stroop A
    Klare SHS

    Einwurf D II
    Einwurf C

    Stroop C
    HGF
    SHS LGF
    C CRYSTALLIZER

    Klare D
    RECEIVER HGF RECEIVER RECEIVER
    A
    Klare SHS Stroop C
    Einwurf C LGF
    LGF
    D II DI
    Gula SHS

    SUGAR SUGAR
    SUGAR ELEVATOR BIN

    Klare D

    Molasses
    ELEVATOR
    VIBRATING
    SUGAR DRYER SCREEN
    AND COOLER
    Einwurf D II

    GRASSOPPER
    Gula SHS
    CONVEYOR TANGKI
    Leburan gula kasar/halus ( produksi )
    MOLASSES
    ANTRIAN TRUK DI
    TRUK MENUJU MEJA TEBU
    EMPLASMEN
    ANTRIAN TEBU LORI PROSES CRANE DI MEJA TEBU
    PROSES CRANE DI MEJA TEBU MEJA TEBU
    CANE CARIER CANE CUTER, UNIGRATOR
    CANE CUTER UG(UNIGRATOR)
    CANE ELEVATOR GILINGAN I/NPP
    TEKANAN HIDROLIK
    PETI NIRA MENTAH
    GILINGAN
    DSM(SARINGAN NM) GILINGAN II
    GILINGAN III GILINGAN IV
    AMPAS/BAGASE TEBU BAGASE CONVEYOR KE
    KETEL
    TIMBANGAN NM PETI NIRA MENTAH
    JUICE HEATER I(JHI) JH I TAMPAK ATAS
    DEFECKATOR SULFITATOR
    REACTION TANK JUICE HEATER II(JH II)
    FLASH TANK TANKI FLOKULAN
    SINGLE TRAY CLARIFIER DSM NIRA ENCER(NE)
    CLEAR JUICE TANK ROTARY VACUM FILTER(RVF)
    TANGKI FILTRAT SILO BLOTONG
    EVAPORATOR SERI TIMUR
    EVAPORATOR SERI BARAT
    SULFITATOR NIRA KENTAL(NK) PETI BAHAN MASAKAN
    PAN MASAK D DAN C PAN MASAK A
    PAN MASAK D DAN TROGH PAN MASAK D
    PUTERAN A STROOP A DAN GULA A
    PUTERAN SHS KLARE SHS
    TALANG GOYANG SUGAR DRIER AND COOLER
    SILO SDC SUGAR BIN
    CROSS CEK
    PENIMBANGAN GULA SHS TIMBANGANGULA
    SUGAR CONVEYOR LORI GULA
    SIAP DIKIRIM GUDANG GUDANG GULA
    GUDANG GULA FIFO PROSES ANGKUT GULA
    SEKIAN

    TERIMAKASIH ATAS
    PERHATIANNYA
    QUALITY CONTROL
    PG.REJO AGUNG BARU

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