motions, such as rotation, into any other motions is often conveniently accomplished by means of a cam mechanism • A cam mechanism usually consists of two moving elements, the cam and the follower, mounted on a fixed frame. • Cam devices are versatile, and almost any arbitrarily-specified motion can be obtained. In some instances, they offer the simplest and most compact way to transform motions. • A cam may be defined as a machine element having a curved outline or a curved groove, which, by its oscillation or rotation motion, gives a predetermined specified motion to another element called the follower . • The cam has a very important function in the operation of many classes of machines, especially those of the automatic type, such as textile machinery, printing presses, shoe machinery, gear- cutting machines, and screw machines. • The possible applications of cams are unlimited Classification of Cam Mechanisms • We can classify cam mechanisms by the modes of input/output motion, the configuration and arrangement of the follower, and the shape of the cam. • We can also classify cams by the different types of motion events of the follower and by means of a great variety of the motion characteristics of the cam profile. Disk or plate cam with translating roller follower Translating or wedge cam with translating roller follower Cylindrical cam with translating roller follower Conical cam with translating roller follower Face cam with oscillating follower Globoidal cam with oscillating follower Types of Cams and Followers The following are the most widely used cams. • Disk, Plate or Radial Cam: • Translation Cam: • Cylinder Cam: Cam Nomenclature Displacement, Velocity and Acceleration of the Follower For many commonly used cams, the rise of the follower is • parabolic, • harmonic, or • cycloidal Lift h of the cam takes place during a rotation . The rise y for a rotation can be found by substitution in the equation of the table. Type of cam Displacement Velocity Acceleration
Parabolic or For / 0.5, y = 2h2 dy = 4h d2y = 4h2/2
Constant 2 dt 2 dt2 acceleration dy = 4h (1-/) d2y = - 4h2/2 For / 0.5, dt dt2 y = h 1-2(1-/)2
Harmonic y = h/2 (1-cos / ) dy = h sin d2y = 2h2 cos
dt 2 dt2 22
Cyclidal y =h(/-½sin2/) dy = h (1-cos 2 ) d2y = 2h2 sin 2
dt dt2 2 Pressure angle: The angle at any point between the normal to the pitch curve and the instantaneous direction of the follower motion. This angle is important in cam design because it represents the steepness of the cam profile. • The pressure angle or can be obtained by the following equation. tan = 1 / r x dy / dt • where r is the distance between the centres for cam and roller. Follower displacement • Design of cam profile • Shedding tappet construction • Given data • Weave: ½ twill weave • Treadle lever directly connected to the heald shaft. • Down position of bowl corresponds to the down position of the heald shaft. • Lifting carried out by springs at the top. • Nearest distance between bowl and tappet centres: 9 cm • Lift of tappet: 5 cm • Diameter of anti-friction bowl: 7.5 cm • Duration of dwell: pick • Shaft movement: S.H.M. 1 3
• Lift line assumed to be straight and passes
through the tappet centre. • Construction Procedure • The weave repeats on three picks; therefore the loom crankshaft will make three revolutions for each revolution of the tappet. The tappet has to be mounted on a shaft running at 1/3rd the speed of the crankshaft. • Let A be the point, which is the tappet centre. Through A, three straight lines are drawn so that each line makes 120º with each other - 3 segments of the tappet - mark pick 1,2, and 3. • Dwell is 1/3 pick; so divide each segment into three parts. Two parts for change and one part for dwell. i.e. Each segment is 120º and change is 80º and dwell is 40º. Mark change, dwell for each segment. • With A as centre, draw circles of radii 9 cm and 14 cm. At some point on these circles, the minimum and maximum separations, respectively, of tappet and bowl centres will occur. (9 cm is the nearest distance between tappet and bowl centre and (9+5) = 14 cm where 5 denotes the lift as given in the data). • Select a reference line 'AB' - which separates a dwell period from the change period. • On this reference line AB, construct a circle of diameter equal to lift. This circle (‘lift circle’) should just touch the already drawn circles, as shown in the diagram. • Divide the lift circle into 12 equal segments - six on each side of the reference line. Divide the change period of Pick 1 into six equal segments - i.e., (80/6 =) 13.3º each. With centre A, draw a series of six arcs, projecting the lift from the lift circle to cut the segment lines drawn from the centre A at C, D, E, F, G, H and I (Refer the diagram). The lift distance has been divided into proportions equivalent to S.H.M. • From points C, D, E, F, G, H and I draw circles of radius equal to the radius of anti-friction bowl (7.5/2 = 3.75cm).The outline of the tappet is drawn by a smooth curve touching all the circles.