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Toyota Production System
Toyota Production System
Sakichi Toyoda
(1867-1930)
Pull System of
Production
When a problem is
Transporting only detected, production
lines stop and an
when is needed alert is displayed
Producing products
Jidoka
within a flow
Producing products
in smaller lots Separation of
operator’s work and
Production Leveling machine’s work
based on takt time
Pull System of Production
JIT
1993
1961
1965
1948
outside suppliers
9 suppliers
1
5
4
1999
1955
1963
Fill up 1 Adoption Company Adoption 1 Adoption
system of 9 of system to wide 9
of automatic of e-kanban
production5 take adoption of kanban 7 system
adopted in4 deliveries of kanban reading 7
machining parts in set system machines
plants quantities
Transporting only when is needed
JIT
1998
1973
1983
1953
plants
9
1
5
9 1970
1977
Adoption 1 Expansion Adoption Adoption 1
of set 9 of the of circling of combined9
quantity 5 conveyance transport marine and9
delivery 5 callout of land 5
system to mixed transport for
all plants loads remote
locations
Producing products within a flow
JIT
continuous
flow 9
1
production 7
5 1999
Shortening 1 Development
of time for 9 of Global Body
changing 7 Line (GBL)
stamping 1
setups in all
plants
Production Levelling based on Takt time
JIT
2002
1971
1980
1957
each simulation
9 process system)
1
6
6 1970
1974
Adoption 1 Adoption Adoption Building of 1
of a system9 of the daily of New order the Toyota 9
that issues6 order system Network 8
production0 system System 6
instructions
on JIT
basis
When a problem is detected, production
Jidoka
1998
1966
1980
1950
9
1
6
2 1962
1971
Adoption 1 Adoption Adoption Strengthening1
of andons 9 of full - work of a system if the system of9
linked to a5 control fixed building in 8
stop button5 position stop quality in- 2
in the process
assembly
process
Separation of operator’s work and
Jidoka
machine’s work
Assignment Establishment Establishment Development
of each of standard of standardized of Visual &
operator to work wotk in all Virtual
multiple processes Communicatin
machines (V-Comm)
begin
1975
1996
1947
9
1
5
3 1963
1985
Innovation1 Adoption Establishment
9
in machining Of Concurrent of an efficient
5
automation multiple production
1 operations method for
dedicated lines
with a small
number of
operators
Thank You!!!
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