ISO 9001:2015 Certified Company

Welcome to my presentation
Presented by- R.D.G.Shekar,
Managing Director.

We welcome all officials from Anjani Portland

Cements And Chettinad Officials present
today.
Mythri Units In Bangalore
 Surface Preparation By Abrasive Blasting

For the application of any protective coating, abrasive blasting is an

essential process. In this process the metal surface is thoroughly
cleaned and roughened using abrasives which are propelled using
compressed air on to the substrate to remove mill scale, Oil, Grease,
Dirt, Oxides or Paint to create a profile for any protective coating to
adhere.

•Grit Blasting
•Quartz Blasting
•Shot Blasting
•Aluminium Oxide,
•Copper Slag Blasting, Etc.
ABRASIVE BLASTING
THERMAL SPRAY ZINC COATING
ARC SPRAY METHOD
FLAME SPRAY METHOD
Advantages of
Thermal spray
coating
THERMAL SPRAY ALUMINIUM COATING
Application Of Surface Preparation And Anti-
corrosion Coatings In Cement Plant

Service And Application| Uses| Advantage

 Application Process

Surface preparation:
By copper-slag blasting to SA 2 ½, acc. to
ISO 8501-1.

Thermal spray coating:

Aluminium coating to 200-250µm, acc. to
BS: 2569 part Ι & ΙΙ, IS: 5905.

Application of sealant
Heat resistant aluminium paint 2 coats

Application can be done for DG-Chimney,

RABH Chimney, ESP chimney, pre-heater,
Cyclones, RABH bag-house, TA duct or
Recline duct, MS Structures, pipe lines.
 Advantages of Aluminizing in Cement Plant

•Aluminium is a good conductor of heat. Hence it absorbs the heat reduces heat
radiation.
•Aluminizing can reduce heat radiation from Pre-heater Structures, Rotary
Kilns & TA Duct to certain extent and the consumption of thermal source can be
reduced and the production cost can be reduced.
•Aluminizing withstand temperature upto 550 degree centigrade.
•Aluminizing withstands at elevated temperature ( Due to elevated temperature
there is a possibility of painting can fail by performance(peel off)).
•Minimum expected life of Aluminizing will be 5 yrs & more in any
environmental conditions.
•Places of Application of Aluminizing in Cement Plant Pre-Heater Tower
consisting of Cyclones, Raiser Duct, Calciner and Feed Chutes, Rotary Kiln, TA
Duct, Stack and RABH Chimney.
 ADVANTAGES OF METALLIZING

• Long service life – some applications have been in service 50+ years.

•Superior life cycle cost- due to the long service life and reduced intern
maintenance.

•Cold weather friendly- unlike most coating systems, metallizing can be applied
at any temperature.

•No curing period- metallizing does not require any time to cure or recoat,
allowing the entire thickness to be placed in a single work shift.

•Metallizing can be cost effective (life cycle cost) in large applications, when
properly performed.

•MCU sealers and overcoats work well.

WORK ORDER COPIES
 PICTURE GALLERY

MS STRUCTURES ALUMINIUM COATED BY MMPL

On-going work in Dalmiapuram, DCBL
THANK YOU