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GROUP
MEMBERS:NIDHI,NUPUR,VIGNESH,SREE,SHREYA
TASK:TO START A SOAP MAKING
FACTORY
ESSENTIAL QUESTIONS:
1. WHAT SKILL AND KNOWLAGE IS
NECCESARY FOR MAKING SOAP ?
2. HOW DOES TECHNOLOGY IMPACT THE
DESIGN AND SALES OF THE SOAP?
GOAL
Medicinal soaps
REPORT ON THE
Adidas shower gel,cinthol
SUREVY
CONDUCTED BY
Dettol SHREYA ABOUT THE
SOAP USED BY
DIFFERENT PEOPLE
Nivea men’s shower gel
AND THEIR
PREFFRED
Mysore sandal INGRIDIENTS IN A
SOAP.
dove
0 2 4 6 8 10 12
ENGINEERING DEPARTMENT
FLOWCHART FOR SOAP
MAKING
1.Splitting-The first step of the continuous process
splits natural fat into fatty acids and glycerin. The
equipment used is a vertical stainless steel column with
the diameter of a barrel called a hydrolizer. It may be
as tall as 80 feet (24 m). Pumps and meters attached to
the column allow precise measurements and control of
the process. Molten fat is pumped into one end of the
column, while at the other end water at high
temperature (266°F [130°C]) and pressure is introduced.
This splits the fat into its two components. The fatty
acid and glycerin are pumped out continuously as more
fat and water enter. The fatty acids are then distilled
for purification.
2.Mixing-The purified fatty acids are next mixed with a precise amount
of alkali to form soap. Other ingredients are also mixed in at this time..
3.Cooling and finishing
The soap may be poured into molds and allowed to harden into a large
slab. It may also be cooled in a special freezer. The slab is cut into
smaller pieces of bar size, which are then stamped and wrapped. The
entire continuous process, from splitting to finishing, can be
accomplished in several hours.
4.Milling
Most toiletry soap undergoes additional processing called milling. The milled bar
lathers up better and has a finer consistency than non-milled soap. The cooled soap is
fed through several sets of heavy rollers (mills), which crush and knead it. Perfumes
can best be incorporated at this time because their volatile oils do not evaporate in
the cold mixture. After the soap emerges from the mills, it is pressed into a smooth
cylinder and extruded. The extruded soap is cut into bar size, stamped and wrapped.
MARKETTING
DEPARTMENT
DETAILS ABOUT EMPLOYEES,SALARY,PROFIT ETC BY NIDHI
TECNOLOGY:PROJECT
DEPARTEMENT