Professional Documents
Culture Documents
May, 2008
Executive summary
India is currently witnessing large demand momentum. Prevailing supply shortage situation
and firm prices are likely to continue over the next 1-2 years given demand momentum and
future supply situation.
Perceived over-supply situation in future by analysts and brokers / investors causing the
market to discount earnings below fair value
Cement industry is largely governed by regional dynamics. Energy and freight constitute bulk
of the costs. Operating synergies due to scale economies are minimal.
Some mid-sized companies have efficient operations which make them competitive; these
will continue to have strong future earnings
Some of these mid-sized companies are trading at substantially lower EV/T and x
EV/EBIDTA (even, replacement cost) compared to large players
Hypothesis that opportunity exists to purchase earnings at cheap valuation and lower than
replacement costs is tested
Analyses indicate that investments in mid-sized cement companies may not yield acceptable
returns at low risk
2
Key characteristics
India has about 132 large plants (> 0.3 Mn TPA) with effective capacity of 167 Mn TPA and about 300
mini-plants (< 0.3 Mn TPA) with effective capacity of 6 Mn TPA
− Plants are located close to limestone reserves to save on inward freight. 75% of the reserves are clustered in 5 states (2
states in South India, 1 each in West, North and Central India) out of 29 states and as a result about 50% of capacity is
situated out of these clusters.
− Large players operate multiple plants to service local demands.
− Mini-cement plants were set-up to make use of small reserves that cannot support large plants, and also benefit from
excise concessions (proposed to be discontinued).
There are 52 companies operating large plants in India and top 5 companies have a combined market
share of 46%.
Cement is a bulk commodity and transportation over large distances makes it uncompetitive. Prices are,
thus, determined by regional supply-demand situation.
Industry profit potential is low as
− Technology is available off-the-shelf
− Capital requirement of $100-110 / T and gestation period of ~1.5-2 years for setting up plants (typical plant size is 1.5
Mn TPA)
− No import duty is levied. In spite of that, imports is low (3%) due to high freight cost, low shelf life, high clearance time at
ports and large economic quantity for sea transportation
− Government intervenes from time to time to check cement prices
Access to cheap power and fuel, proximity to high quality limestone reserves and demand points
contribute to critical success factors in this industry.
3
Historical demand & supply
Over the past 5-6 years, growth in demand has outstripped growth in capacity
addition
Inter-regional Movement of Cement - 2007
Historical Demand and Consumption - India
Receiving Regions
200 North East South West Centre Exports
180 175
158
166
155
165
North 87% 0% 0% 7% 18% 0%
160 152
Dispatching Regions
144 142
137
140 127
117 East 0% 87% 0% 0% 3% 1%
120 111
Mn T
100
South 0% 2% 97% 20% 0% 5%
80
60
West 0% 1% 3% 72% 3% 87%
40
20
Centre 13% 10% 0% 0% 76% 6%
0
FY 03 FY 04 FY 05 FY 06 FY 07 FY 08
+ : Supply Shortage
x : Supply Surplus
4
Historical demand & supply (region-wise)
Situation in each region has shifted from one of supply surplus to shortage
North India - Historical Data South India - Historical Data
40 36 36 60 57
51 54 54
35 33 32 48 50
29 50 45 46
30 26 28 27
25 24 39
25 21 23 40 33
30 32
Mn T
Mn T
20 30
15
20
10
5 10
0 0
FY 03 FY 04 FY 05 FY 06 FY 07 FY 08 FY 03 FY 04 FY 05 FY 06 FY 07 FY 08
Capacity Consumption Capacity Consumption
North FY 03 FY 04 FY 05 FY 06 FY 07 FY 08 South FY 03 FY 04 FY 05 FY 06 FY 07 FY 08
Excess 3.9 3.1 3.5 2.2 0.44 0.38 Excess 15.3 14.3 14.7 11.6 3.4 3.03
Excess / Capacity 15% 12% 13% 8% 1% 1% Excess / Capacity 34% 31% 31% 23% 6% 5%
West India - Historical Data Central & East India - Historical Data
35 60 53
28 29 29 29 27 29 28 48 51
30 47 46 47
25 26 50 42 44 43
24 41
25 22 23 36
40 35
20
Mn T
Mn T
30
15
10 20
5 10
0 0
FY 03 FY 04 FY 05 FY 06 FY 07 FY 08 FY 03 FY 04 FY 05 FY 06 FY 07 FY 08
• During the period 2003 to 2007, capacity grew at a CAGR of 8%, 5%, 4% and 4% in North, South, West & East
respectively
• Consumption on the other hand grew at a CAGR of 9%, 10%, 7% and 7% in North, South, West & East respectively
during the same period
• Consumption includes exports
5
Historical prices and impact of utilization rates
Operating Rate
92% 100%
2,000 88%
800 85% 87%
90% Rs xx / T
Rs / T
Rs / T
1,500 600
1008 80%
400
1,000
200 370 494 70% • Utilization rates improved to 100%
204 258
500 0 60%
0 FY 03 FY 04 FY 05 FY 06 FY 07
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07 Industry Avg (Price - Cost) Utilization Rate
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07
Realization / T 2,074 1,769 1,658 1,662 1,883 2,130 2,833
Cost / T 1,829 1,556 1,455 1,405 1,513 1,636 1,826
Operating Rate
800 87%
2,000 90%
600 85% Rs xx / T
Rs / T
Rs / T
78% 78%
1,500 75% 80%
400 815 75%
1,000
200
258 332
70%
65%
• Utilization rates improved to 96%
106 227
500 0 60%
0 FY 03 FY 04 FY 05 FY 06 FY 07
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07 Industry Avg (Price - Cost) Utilization Rate
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07
Realization / T 2,289 2,166 1,751 1,812 1,980 2,144 2,778
Cost / T 1,651 1,621 1,330 1,379 1,572 1,693 1,784
6
Historical prices and impact of utilization rates
Operating Rate
800 86% 86% 90%
2,500
600
82% 85% Rs xx / T
Rs / T
Rs / T
77%
2,000 80%
400 843 75%
1,500
200 391
70% • Utilization rates improved to 94%
1,000 260 191 236 65%
500 0 60%
0 FY 03 FY 04 FY 05 FY 06 FY 07
FY 03 FY 04 FY 05 FY 06 FY 07 Industry Avg (Price - Cost) Utilization Rate
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07
Realization / T 1,502 1,792 2,180 2,849
Cost / T 1,311 1,557 1,789 2,006
Price Behaviour (East & Centre) Impact of Operating Rate on Prices - East & Centre
East & Centre
3,000
1200 95%
• Industry average prices were lowest in
2,500 89%
1000
87% 90% FY 2003 (Rs 1710 / T) and currently at
Operating Rate
84%
2,000 80% 80% 85%
800
Rs xx / T
Rs / T
Rs / T
80%
1,500 600
1054 75%
400
1,000
200 315 402
70%
65%
• Utilization rates improved to 89%
142 204
500 0 60%
0 FY 03 FY 04 FY 05 FY 06 FY 07
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07 Industry Avg (Price - Cost) Utilization Rate
FY 01 FY 02 FY 03 FY 04 FY 05 FY 06 FY 07
Realization / T 1,727 1,772 1,710 1,748 1,956 2,091 2,845
Cost / T 1,412 1,537 1,568 1,544 1,642 1,689 1,791
7
Short-term demand-supply situation
Demand will continue to grow at a rate of 8.5% CAGR (on the conservative side)
over the next five years …
Current demand levels on a per capita basis is low which implies strong demand growth
possibilities for future
− Per capita consumption of 150 Kg in India is half the world average. Compared to China’s per capita
cement consumption of 700 kg and Brazil’s 200 kg, India’s consumption is low.
− Peak per capita cement consumption in various countries has been in the range of 650-800 kg
Key demand indicators include
Demand projections over the next 5 years
Residential real estate 650 Indian real estate expected to add 14.3 bn sq ft over the next 5 years (2008-13) involving investments of
$325 bn.
Commercial & retail 30
Infrastructure 380 As per planning commission, planned investments in infrastructure projects in 11th five year plan (2008-
12) stands at $225 bn. This will translate into demand of 380 Mn T of cement.
− Based on above demand estimates, demand will grow at 11% CAGR. However, due to slowdown in
economy as currently being witnessed and future GDP projections, demand CAGR has been revised
to 8.5% (this does not include impact of price elasticity on demand and cross-elasticity with other
building materials like fly ash and aggregates)
8
Short-term demand-supply situation
On an all India basis, operating rates will remain at current levels in FY 09, while
will plummet in FY 10 as new capacities will kick in
Projected Cement Demand & Supply Situation Operating Rate (All India basis)
(All India Basis)
100%
280 95%
253 258 258 94%
260 95%
240 229
221 90% 89%
220 211
Mn TPA
195
200
175 179 255 258 85% 83%
180 165 237 82%
160 192 80%
175
140
120 75%
FY 08 FY 09(E) FY 10(E) FY 11(E) FY 12(E) FY 08 FY 09(E) FY 10(E) FY 11(E) FY 12(E)
Expected Excess Capacity in Future • Demand supply gap likely to widen till 2011 as
a result of new capacities coming up
50 20%
43 44
• Operating rates will go down and is expected
Excess as a % of Effective
45 18%
Excess Capacity, Mn T
40 16%
35 14% to reach 83% in 2011.
29
Capacity
30 12%
25 10% • On an all India basis, excess capacity of 44
20
12
8% Mn is expected by 2011
15 6%
9
10 4% • High cost units amounting to excess capacity will
5 2% turn delinquent or make losses
0 0%
FY 08 FY 09(E) FY 10(E) FY 11(E) FY 12 (E) • Prices will drop to levels lower than production
Excess Capacity Excess / Installed
costs of these units
9
Regional demand-supply situation
In FY09, North will have supply surplus situation. While, by FY 10 all regions will
have supply surplus situation
North India - Demand Supply South India - Demand Supply West India - Demand Supply East & Central - Demand Supply
80 100 87 88 37 39 80 66 68 68
60 63 63 77 77 40 34
80 65 71 29 30 53 56
60 5754 6259 60
44 30
Mn TPA
Mn TPA
Mn TPA
Mn TPA
36 60
40 83 88 20 40
63 63 63 40 86 33 30 36 32 39 34 39 37 63 68 68 59 68 64
55 47 51 57 70 29 28 53 47 51 55
20 36 36 39 43 20 10 20
0 0 0 0
FY 08 FY 09 FY 10 FY 11 FY 12 FY 08 FY 09 FY 10 FY 11 FY 12 FY 08 FY 09 FY 10 FY 11 FY 12 FY 08 FY 09 FY 10 FY 11 FY 12
Peak Cap Eff Cap Prod Peak Cap Eff Cap Prod Peak Cap Eff Cap Prod Peak Cap Eff Cap Prod
Source: HSBC, CMA, Annual Reports Source: HSBC, CMA, Annual Reports Source: HSBC, CMA, Annual Reports Source: HSBC, CMA, Annual Reports
North FY 09 FY 10 FY 11 FY 12 South FY 09 FY 10 FY 11 FY 12 West FY 09 FY 10 FY 11 FY 12 Centre & East FY 09 FY 10 FY 11 FY 12
Excess 4.53 17.13 16.04 11.87 Excess 2.79 12.50 16.19 10.66 Excess 0.29 2.02 2.19 1.75 Excess 4.80 11.18 9.14 4.54
Excess / Installed 10% 29% 26% 19% Excess / Installed 4% 16% 19% 12% Excess / Installed 1% 6% 6% 5% Excess / Installed 9% 17% 13% 7%
Major capacity likely Major capacity likely Major capacity likely Major capacity likely
• Shree Cement: 3.5 MTPA • ACC: 3 MTPA • JP Group: 1.2 MTPA • ACC: 2.1 MTPA
• Grasim: 8.2 MTPA • Madras: 5 MTPA • Orient: 1.0 MTPA • Ambuja: 1.0 MTPA
• JP Group: 6.0 MTPA • India: 3.4 MTPA • India: 1.0 MTPA • Jaypee: 2.5 MTPA
• JK Lakshmi: 1.5 MTPA • Ultratech: 4.0 MTPA • Sanghi: 3.0 MTPA • Lafarge: 2.0 MTPA
• Mangalam: 0.5 MTPA • Sagar: 2.0 MTPA • GACL: 1.0 MTPA Demand drivers
Demand drivers • Deccan: 1.0 MTPA Demand drivers • Govt’s plan for industrialization
• Commonwealth games • Chettinad: 2.0 MTPA • Exports • Focus on industrialization,
hydel power projects
• Airport, road, etc. construction • Dalmia: 2.0 MTPA • Real estate development and
infrastructure
Inter-regional movement Demand drivers
• Net export to West India will • State govt irrigation projects
balance surplus capacity
• Real estate
Further, delays of 6 to 8 months expected in commissioning of some of the capacities which may lead to higher operating
rates in 2010 and 2011 …
10
Short-term price levels
Over the next 4 years (till FY 12), companies in North will see lowest earnings
and in Centre & East highest
Operating Rate
1000 92% 100%
2,500 90%
800
Rs / T
81% 90%
2,000
Rs / T
600
1,500 400 843
1015 71% 74% 80%
200 391 432 70%
1,000 204 204 204
0 60%
500 FY FY FY FY FY FY FY
0 06 07 08 09 10 11 12
FY 06 FY 07 FY 08 FY 09 FY 10 FY 11 FY 12 Industry Avg (Price - Cost) Utilization Rate
North FY 08 FY 09 FY 10 FY 11 FY 12
Cost / T 1,991 1,991 1,991 1,991 1,991
Realization / T 3,007 2,423 2,195 2,195 2,195 Average Industry Margin: Rs 261 / T
Margin / T 1,015 432 204 204 204
Operating Rate
87%
1000 84% 90%
2,500 81% 85%
Rs / T
Rs / T
800
2,000 1311 80%
600
1,500 75%
400 815 815 70%
1,000 200 332 295 227 332 65%
500 0 60%
0 FY 06FY 07FY 08FY 09FY 10FY 11FY 12
FY 06 FY 07 FY 08 FY 09 FY 10 FY 11 FY 12 Industry Avg (Price - Cost) Utilization Rate
South FY 08 FY 09 FY 10 FY 11 FY 12
Cost / T 2,222 2,222 2,222 2,222 2,222
Realization / T 3,533 3,038 2,518 2,450 2,555
Average Industry Margin: Rs 418 / T
Margin / T 1,311 815 295 227 332
11
Short-term price levels
Over the next 4 years (till FY 12), companies in North will see lowest earnings
and in Centre & East highest
Operating Rate
800 94% 100%
2,000
600 86% 90%
Rs / T
Rs / T
1,500
400 843 80%
1,000 529 529
200 391 391 391 391 70%
500 0 60%
0 FY 06FY 07FY 08FY 09FY 10FY 11FY 12
FY 06 FY 07 FY 08 FY 09 FY 10 FY 11 FY 12 Industry Avg (Price - Cost) Utilization Rate
West FY 08 FY 09 FY 10 FY 11 FY 12
Cost / T 2,239 2,239 2,239 2,239 2,239 Average Industry Margin: Rs 425 / T
Realization / T 2,767 2,767 2,629 2,629 2,629
Margin / T 529 529 391 391 391
Operating Rate
1200 83%
85%
2,500 1000
Rs / T
Rs / T
80%
2,000 800
1389 75%
600 1054
1,500 70%
400 728 728
1,000 200 402 204 315 65%
500 0 60%
0 FY 06FY 07FY 08FY 09FY 10FY 11FY 12
FY 06 FY 07 FY 08 FY 09 FY 10 FY 11 FY 12 Industry Avg (Price - Cost) Utilization Rate
12
Companies’ economics
13
Long-term cost structures
180
160
Cumulative Capacity in India, Mn TPA
140
40
20
0
1600 1800 2000 2200 2400 2600 2800 3000
Cost of Operations (Including Interest Charges), Rs / T
• Across all regions, there will be excess capacity as a result of new capacities being added. This will
result in price erosion. High-cost units will not be able to sustain price pressures.
• Cost of production has gone up over the last 5 years. Hence, prices will not go down to previous lows
as seen in 2003 and 2004 but will settle at levels commensurate to current cost structures.
• However, as companies are adding CPP to reduce costs, cost structures across companies will
improve by Rs 150-200 / T but prices will also drop to partially negate this cost advantage
14
Hypotheses and analyses
Testing Parameters:
1. Establish whether these mid-sized companies are available at cheap valuation and lower than
replacement costs
2. Establish whether future earnings will continue to be attractive for mid-sized companies
3. Establish whether acceptable returns will be generated at current entry levels and reasonable exit
assumptions
Methodology:
− Compile exhaustive list of mid-sized companies and arrive at a consideration set based on initial
screening parameters
− Compare entry costs
− Estimate future earnings and yields
− Estimate return on investment
15
Screening of mid-cap cement companies
Andhra Cements
CCI
Chettinad Cements
Consideration Set
Deccan Cements
Deepak Cements
Gujarat Sidhee Deccan Cements
JK Lakshmi Cements Mangalam Cements
Kalyanpur Cements Gujarat Sidhee
Kesoram Industries Chettinad Cements
KCP Saurashtra Cements
Mangalam Cements
Shree Digvijay Cements
My Home Cements
Sagar Cements
Mysore Cements
Prism Cements
Panyam Cements
Penna Cements JK Lakshmi Cements
Prism Cements
Rain Industries
Sagar Cements Companies eliminated on account of the
Saurashtra Cements following:
Shree Digvijay Cements
• Trading suspended / Unlisted
Zuari Cements
• No information available
16
Brief profile of companies in consideration set
Key financial results and capacity addition plans are presented below
17
Entry cost evaluation
EV / T and x EV/EBIDTA values used for assessing entry cost. Companies with
low entry cost and high earning potential taken up for further analyses
EV/T, $ and x EV/EBIDTA Comparisons (Current)
$200
Chettinad
$180 4.12, $177
Replacement cost with CPP:
$160
$ 110 / T
$140
$120
Prism
$, EV / T
12
16
0
10
14
x EV / EBIDTA
• Mangalam Cements, JK Lakshmi Cements & Prism Cements have been discussed in a greater
detail later on. Deccan Cements has been left out for further analyses as discussions with the
Promoters did not lead to any potential opportunity for investment
18
Company Valuation – Centre & East (Prism Cement)
Prism likely to have strong future earnings but high entry cost causing high risk in
returns on investment at conservative exit assumptions
Company Summary Valuation Summary
Deep value: $100 / T
SHP
− No CPP, lowest freight costs in the industry, efficient
− Promoters: Rajan Raheja group (62%)
operations
− Non-promoter (non-institution): 32%
Current operations & Future Plans Entry cost at current share prices and yields
− Operates 2.5 Mn T unit in Satna (MP) FY 08 FY 09 FY 10 FY 11 FY 12
− Capacity additions in planning stage Equity Value 12,527 12,527 12,527 12,527 12,527
Net Debt (3,286) (4,870) (5,540) (6,404) (7,987)
EV, Mn 9,240 7,657 6,986 6,123 4,539
Key strengths / advantages EV / T, $ $89 $74 $67 $59 $44
x EV / EBIDTA 2.74 x 3.41 x 7.89 x 5.22 x 2.02 x
Operations Operates largest kiln in the country and Cash Yield 14% 13% 5% 7% 13%
has efficient operations with one of the
lowest specific power and fuel
consumptions
IRR for exit in 3 years and for various x EV /
EBIDTA
Efficient freight management (least
freight cost in the industry) x EV/EBIDTA 5.0 x 6.0 x 7.0 x 8.0 x 9.0 x
Exit EV, Mn 5,864 7,036 8,209 9,382 10,555
Advantages Local linkage for coal leading to lower Exit EV / T, $ $56 $68 $79 $90 $101
procurement costs (Rs 2300 / T) Exit Net Debt (6,404) (6,404) (6,404) (6,404) (6,404)
High brand recall – able to charge a Exit Equity 12,267 13,440 14,613 15,786 16,958
IRR (3 Years) -1% 2% 5% 8% 11%
premium of 5%
Railway siding
Entry at 40% discount to current share prices will
yield 25% IRR at exit x EV/EBIDTA of 7.0 x and
EV/T of $80
19
Company Valuation – North (JK Lakshmi)
JK Lakshmi available at low entry cost but low expected future earnings causing
high risk in returns on investment at conservative exit assumptions
Company Summary Valuation Summary
Deep value: $90 / T
SHP
− Promoters: Singhania group (42%)
− $ 10 Mn for RMC; and 20% discount on replacement
− Non-promoter (non-institution): 31%
cost for existing asset due to age and inefficiency
(Power: 85 Units / T)
Mangalam available at low entry cost but low expected future earnings causing
high risk in returns on investment at conservative exit assumptions
Company Summary Valuation Summary
21
Industry Comparators
Industry comparators indicate that exit assumptions made for computing IRR
were on the conservative side
Recent transactions in Indian cement industry
Acquirer Target Year Stake Capacity, Mn T Transaction at $ EV / T
Cimpor Shree Digvijay Cements 2007 53.63% 1.07 $ 162 / T
$200 20
$150
10
$100
0
$50
$0 -10
FY 07 FY 06 FY 05 FY 04 FY 03 FY 07 FY 06 FY 05 FY 04 FY 03
JK Lakshmi $83 $92 $61 $45 JK Lakshmi 4 10 13 26
Mangalam $73 $101 $54 $33 $42 Mangalam 3 6 9 5 -41
Prism $113 $93 $76 $55 $52 Prism 3 7 9 10 18
Chettinad $172 $145 $75 $51 $71 Chettinad 8 17 9 6 11
Saurashtra $83 $76 $75 $57 $53 Saurashtra 9 32 90 -11 274
JK Lakshmi Mangalam Prism Chettinad Saurashtra JK Lakshmi Mangalam Prism Chettinad Saurashtra
22
Thank You