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Electrical circuit troubleshooting

 YIMA (China customer)AD3000T-plus concrete example
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Defect Phenomenon:
1, FAN1 and FAN1 do not rotate.
2, Cannot turn on motor.(Press Motor On button, but its lamp does not light
up )
 How to troubleshoot -1
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1, Confirm power control board(HA1260A)

Normally, When machine boots up completely, the LED Lamps (APL24,
SYS24V, CTL24 etc.) on the board would light up.
 How to troubleshoot -2
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2, In this case, you will find APL24 LED lamp is not lit.
Then, you need confirm power control board HA1260D electrical circuit.
 How to troubleshoot -3
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3, As can be seen from HA1260D electrical circuit, QF1 (circuit protector)

protects a circuit using APL24V from overcurrent. Then you will find QF1
tripped.

Caution: In fact, Only J4 and J5 are connected with APL24V

J3 is only connected with SYS24.
J6 and J39 are not used.
 How to troubleshoot -4
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4, if you want to confirm whether the defect phenomenon shown as below is

related to APL24
You can confirm AD3000T-plus Electrical Circuit Diagram(Signal Line Diagram)
You will find FAN1 and FAN2 are connected to APL24.
Defect Phenomenon:
1, FAN1 and FAN1 do not rotate.
2, Cannot turn on motor.(Press Motor On button, but its lamp does not light up )
 How to troubleshoot -5
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5, Do not press QF1 in a hurry, because of overcurrent, QF1 tripped, so there

should be a short in an electrical circuit. Please turn off the power of machine and
find the short with multimeter. Turn the multimeter settings knob to “continuity”,
then place black probe on the PIN5 and red probe on the PIN4 to check which
connector is abnormal.
Caution: If you press QF1 immediately, QF1
will trip again. Repeating many times may
damage power control board.
 How to troubleshoot -6
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6, If J4 is abnormal, at this time, you need check Electrical Circuit

Diagram(Signal Line Diagram) to find out J4 is connected to which board. As
can be see from Electrical Circuit Diagram, J4 is connected to J21 and J20 of T-
axis control board, therefor, please disconnect J21[J20 is not connected to
J4(pin4 and 5)], then to check Pin 4 and 5 of J4 whether is still short.
 How to troubleshoot -7
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7, If J4 gets normal, you should check electrical circuit of T-axis control board.
As can be see from Electrical Circuit Diagram, except for J21, the connector
connected to J4(Pin4 and Pin5) on the T-axis control board is J22.
Therefor please connect J21 and disconnect J30 of cutter set board, then check J4
if is still short.
 How to troubleshoot -8
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8, If J4 gets normal, you should check electrical circuit of cutter set board. As can
be see from Electrical Circuit Diagram, except for J30, the connector connected
to J4(Pin4 and Pin5) on the cutter set board is J31. Therefor please connect J30
and disconnect J31, then check J4 if is still short.
 How to troubleshoot -9
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9, In the case of YIMA(china customer), J4 is still abnormal even disconnect J31.

So, we can judge short is happened on the cutter set board.
 How to troubleshoot -10
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10, As can be see from Electrical Circuit Diagram of cutter set board, many
connectors are connected to J4, So what you do is disconnect a connector one by
one and check if J4(pin4 and pin5) is still short. Finally, we find J4 gets normal
after disconnected J36. because cable is damaged and APL24 cable contacted
GND.

Caution: Arm1x sensor cable is going through

cable belt, cable did not be fixed well, so it leads to
damage cable. Because cable belt moves when
machine initializing, short may be solved after
restart machine , but it is only temporary.
Therefor you must find out short circuit.
 Remarks-1
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1, The numbers inside red box is the model of connector.
 Remarks-2
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2, The numbers and alphabets inside red box indicate the cable connection
destination. For example, About 4_10F, 4 means page 4 and 10F is coordinate.
9 10 11

Page 4

PW_FAIL
B

C
PW_FAIL