PTS

PRIMA TRAINING
SCHOOL
 PTS FLOW CHART
PERATION
BASIC EXERCISE
SELECTION TEST
1. Paper Exercise

Peg Board Test Ball & Tube Test

2. Machine Exercise

Pin Board Test Blind Color Test Eye Test Sheet

 PTS FLOW CHART
MACHINE SPECIAL
JOB EXERCISE
EXERCISE

Chain stitch, Cover stitch, Overlock, DNL, Seam Seal

1. Hemming Patch Pocket (DNL)
2. Attach Patch Pocket (DNL)
3. Join Side Seam (SNL)
4. Overlock Side Seam (OM3)
5. Stitch Side Seam (DNL)
6. Join Inseam (OM5)
7. Join Front Rise – Back Rise (SNL)
8. Overlock Front Rise – Back Rise (SNL)
9. Stitch Front Rise – Back Rise (DNL)
10. Hemming (KNP)
11. Kansai Waistband (KNS)
12. Seam seal 2 seam straight normal 25 cm (SSM)
 PTS FLOW CHART

YES
SINGLE CYCLE STAMINA BUILD UP PASS GRADUATE

Single Cycle Criteria Stamina Build Up Criteria NO

- Average Cycle Time - Efficiency consistency
- Efficiency operator - Set Up new line for
monitoring stamina and PERSONNEL
efficiency of trainee Grade C : Retraining
Grade D : Send back to
personnel dept
TRAINING STEPS TO
Specific
Basic
Basic Job Method Quality
Training
Training

Complete
X Hours Single Cycle Job Parts
Bundle

1 Hour 2 Hours 4 Hours 8 Hours

OPERATOR’S PROGRES RECORD
NO NAME TIME TARGET NO NAME TIME TARGET
1 Blind color test Blind/Normal PS-1 Pedal Control at max speed 6
2 Visual eye test 14 Correct PS-2 Precise stop at max speed 5
3 Peg board test 1 71-76 PS-3 Straight stitches at max. speed 10
4 Peg board test 2 81-90 PS-4 Change direction with needle 10
down
5 Pin board (RH) 175 PS-5 Judging changes of direction 20
6 Pin board (LH) 175 PS-6 Sewing curve with one hand 6
7 Ball and Tube (RH) 23 PS-7 Sewing in circles 14
8 Ball and Tube (LH) 23 PS-8 Sewing curves 5
PS-9 OL-sewing straight lines 10
PS-10 OL-exact stop 15
OPERATOR’S PROGRES RECORD
NO NAME TIME TARGET NO NAME TIME TARGET
ME-1 Cleaning Machine 35 FS-1 Sewing 6x6 Sewing off the 15
Material
ME-2 Threading Machine 40
FS-2 Sewing 6x6 Staying Within 18
ME-3 Changing Bobbin 12 Material
ME-4 Changing Needle 8 FS-3 Sew 3 Slides 6x12 21
ME-5 Changing Color of 10 FS-4 Sew Over 3 Sides 6x12 14
Thread
FS-5 Back tack 12x6 15
FS-6 Baste 6x6 In Chain 30
OPERATOR’S PROGRES RECORD
NO NAME TIME NAME TIME TARGET
TARGET ADVANCE
FS+1 Sewing Patch Pocket 1. Join Straight O 59 cm (2x) 60-70 cm 40
1. Hem Welt Patch PKT/SNL 20 Cm 14,82 (OM5)
2. Overlock Mitre Patch Pocket 15,096 2. Stitch 1/16 Seam Straight (2x) 60-70 50
3. Join Mitre Patch PKT/SNL 50 Cm 43,758 cm (KMP)
(Already Steam) 3. Overlock Hemming 120 cm (OM3) 25
FS+2 ATT FR Zipper Match Collar 140 87 4. Hemming No Lin Straight 110 cm 59
cm (DNL)
Stitch Zipper 62 5. Stitch Waistband Full Elastic (KNS) 35
INTERMEDIATE
Seam Seal 2 Seam Straight Normal 25 17
cm (SSM)