Prepared by: • Siti Hazleena Nor Mubarak (911120-14-6344) • Ahmad Radzi Bin Shahari (830606-14-5611) • Khairuddeen Shamshuddin (890513-10-5279) • Phang Sow Yoong • Prema Mathibalan (850703-14-5398) Company background Provides warehousing service Stores healthcare goods Compliance to local and international regulations and standards Provides cold chain storage solutions Growth focused Information gathering Questionnaires, self assessment and interview Straightforward approach in identifying the needs, different method applied to different subject matter Factory manager (Questionnaires) Awareness of company’s mission and vision Awareness of Quality guidelines Machinery upgrade Frontline managers (Interview) Understanding of company’s KPI Strategizing manpower – welfare Career progression Understanding operational SOPs, and Quality SOPs set forth Challenges – operations/people and resources Information gathering Potential problem Data collection Organization
• Reluctant / confidentiality • Increasing trend of customer complaints
• Unavailable • Workplace incidents • Sensitive timing on peak order season • Deviations to quality guidelines • Festivals and public holidays • Unexpected events (electricity cut off) • Delay in report retrievals • Language barrier
Factory manager and frontline manager
Resources required: Picking reports – error, shortage and oversupply Damaged goods Complaint trends Collection system to be avoided: self assessment because of potential biasness Considering the potential hindrance: 4 to 5 months to collect the data Data is deemed confidential as quantitative data is disclosed. Identified training needs Category Training program Target Duration Trainer Tentative date Training Cost Audience (projection) Company Onboarding All 1 day Internal trainer Jan 2022 - overview (HR) Quality ISO 9001, ISO 13485, GDP, GDPMD and GMP Management 2 days SGS Mar 2022 RM 37,000 Standards Safety 1. PPE Operators External trainer Feb 2022 RM 48,000 (30 pax) 2. First aid (RM800/pax x 2days) Mar 2022 RM 45,000 (15 pax) 3. Working at height (RM1000/pax x 3 days) Apr 2022 RM 30,000 4. Fire drill and ERT(RM10000/ 500 pax x 3 days) 5. OSHA (RM15000) 6. DOSH (RM15000) Material 1. Forklift MHE drivers 1 day UMW Jun 2022 RM 45,000 Handling 2. Order picker Equipment 3. Reach truck Soft skills 1. Effective communication Factory 3 days External trainer Aug 2022 RM 10,000 2. Problem solving Manager and 3. Negotiation skill Frontline managers Operational 1. Pick and pack Frontline 3 days External trainers Jul 2022 RM 12,000 SOPs 2. Cold chain handling Manager and 3. Transporters Operators Quality 1. Deviation Report Factory 3 days Internal trainers Sep 2022 - Assurance 2. Temperature validation Manager 3. Risk Management Total cost RM 227,000 Thank You