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Block 5 Introduction To Costing S
Block 5 Introduction To Costing S
Introduction to Management
Accounting and Costing
Trefor McElroy
September/October 2017
3
Management and financial accounting compared
Nature of the
reports produced Tend to be specific purpose Tend to be general purpose
Information identification
Information reporting
Aspects of a management accounting system
Management
accounting
system
Determining
Allocating
costs and
resources
benefits
13
The behaviour of costs
Fixed Variable
cost cost
Cost
(£)
0
Volume of activity (units of output)
Graph of rent cost against the volume of activity
Rent
cost
(£)
0 Volume of activity
Graph of variable cost against the volume of activity
Cost
(£)
0 Volume of activity
Graph of total cost against volume of activity
Cost
(£) Total cost
Variable
costs
F
Fixed costs
0
Volume of activity (units of output)
Break-even chart
Total sales
Cost revenue
(£)
Break even
point of it
Pr
Total cost
Variable
s costs
Los
F
Fixed costs
0
Volume of activity (units of output)
Break-even formulae
Contribution margin
Cottage industries – how to calculate break-even
FC £500 a month
VC per basket – materials £2
- labour 1 hour @ £10 /hour
Selling price £14
B/E units
Contribution per unit = SP – VC = 14 – (2+10) = 2
B/E = FC = £500
contribution per unit £2
= 250 baskets a month
B/E £
Contribution margin ratio = 2/14 = 14.3%
B/E = . FC . = £500 = £3,496 (= 250 x £14)
contribution margin 0.143
Break-even charts for Cottage Industries’ basket-making activities
5
Cost Break-even
(£000) point Total
4
costs
2
Total
1 revenue
Fixed costs
0
100 200 300 400 500
Volume of activity (number of baskets)
They have the option to rent a machine fixed rate
Cottage industries – new option
£2,500/month. This would reduce labour to ½ hour
per basket.
New B/E
New fixed £(500 + 2,500) = £3,000
New contribution £14 – (£2 + £5) = £7
B/E = £3000/£7 = 429 baskets per month
24
Break-even chart for Cottage Industries’ basket-making activities (b) with the
machine
Cost
(£000)
6 Total
costs
5
Break-even
4 point
3
Fixed costs
2
Total
1 revenue
0
100 200 300 400 500 600
Volume of activity (number of baskets)
Break-even points and load factors for Ryanair
100%
80 82 81 82 83 82 82
79
73 72
67 70 70
60
%
40
20
Break- Load
Source: Based on information contained in the Ryanair Holding plc Annual Report 2013.
even factor
Operational leverage
• What happens to profit if sales increase by 10% from 500 units sold
to 550 units sold under the two options?
• With the machine
b) Profit original 10% increase in sales
Sales (500 x £14) £7,000 £7,700 10% increase
Materials (500 x £2) (1,000) (1,100)
Labour (500 x £5) (2,500) (2,750)
Contribution 3,500 3,850
Fixed costs 3,000 3,000
Profit (EBIT) 500 850 70% increase
Operational leverage
30
The problem of too much fixed cost.
• Shares in aerospace group Rolls-Royce sank 19.6% after it warned "sharply weaker
demand" would hit profits.
• Job losses among its 2,000 senior managers.
• It has previously announced 3,600 job cuts across the group.
• Announcement that dividend payments could be cut.
• Shares in Rolls-Royce were down 130.5p at 536.5p. The company's shares have now
nearly halved since April.
Mr East, who is carrying out a structural review of the business, added Rolls-Royce
carried "too much fixed cost" and was "inflexible in managing this in response to changes
in market conditions".
Keith Bowman, equity analyst at Hargreaves Lansdown stockbrokers, said yet another
profit warning from Rolls had "shocked investors", adding that the review of its
shareholder payments policy was "a major negative".
24
600
22
22 540
20
537
480
18
488
420
16 17 17
402
14 15 360
12
300
12
10
240
8
180
6
120
4
93 60
2 3
0 0
2008 2009 2010 2011 2012 2013
Source: Derived from information contained in Ryanair Holdings plc 2013 Annual Report.
Profit target
We can use the b/e formula to calculate the output required
to meet a target profit.
37
Marginal costing focuses on costs and revenues which:
Costing for decision-making : Marginal Analysis
1. Will occur in the future (i.e they are not sunk costs)
2. Are incremental i.e they will only occur if the decision is made
38
Identifying relevant costs for decision-making
Does the cost relate to
the objectives of the No
business?
Yes
Yes
Yes
Determining the
Pricing/assessing
most efficient
opportunities to
use of scarce
enter contracts
resources
Marginal
analysis
Closing or
Make-or-buy
continuation
decisions
decisions
Maximising profit when there is a scarce resource
41
Limiting Factor Decisions
Company makes 2 products - for which unit variable
costs are:
B S
£ £
Direct materials 1 3
Direct labour (£5 per hour) 10 5
Variable overhead 1 1
12 9
Sales price £18 £13
42
Limiting Factor Decisions
• During July the available direct labour is
limited to 8,000 hours
• Sales demand is expected to be
B 3,000 units
S 5,000 units
• Fixed costs are £20,000 for the month
• What production budget will maximise
profit?
43
Limiting Factor Decisions
1. Establish limiting factor
B S Total
45
Limiting Factor Decisions
* Balance
46
Limiting Factor Decisions
3. Calculate Budgeted Production to Maximise Profit
Product Units Hours Contribution Total
needed per unit
£ £
S 5,000 5,000 4 20,000
B 1,500 3,000 6 9,000
Contribution 8,000 29,000
Less: Fixed costs 20,000
Profit 9,000
47
Two types of cost
The value of an
Opportunity
opportunity forgone
cost
Accepting or Rejecting Orders
• e.g. Single product sells for £40
Variable Costs per unit £
Direct material 8
Direct labour (2 hours) 12
Variable overhead 4
Variable cost 24
Contribution 16
Fixed costs 10
Profit 6
49
Accepting or Rejecting Orders
If there is spare capacity, this offer should be accepted. Even though
total costs are £34, £10 of this is fixed, which have to be paid anyway.
As long as price covers the extra (variable) cost, profit will increase i.e
the decision depends on whether the order provides a contribution.
This one does : SP £30 – VC £24 = £6 per unit
Qualifications
• Will other customers be happy that you have sold at £30 to
overseas, but £40 to them?
• Could you have found another customer who would pay the full
£40?
• If there is no spare capacity, you must also take into account the
contribution you lose by transferring production to meet this order
50
Pricing Decisions
A garage buys a lorry for £10,000.
It requires a new engine costing £2,500 that will take 20 hrs to fit.
The technicians will be paid £15 per hour to fit the engine.
The technicians are short of work but the garage wishes to
retain
their services.
The lorry could be sold immediately for £9,000.
£
Opportunity cost of lorry 9,000
Cost of new engine 2,500
11,500
A garage buys a lorry for £10,000.
It requires a new engine costing £2,500 that will take 20 hrs to fit.
The technicians will be paid £15 per hour to fit the engine.
The technicians are busy and are charged out at £50 per hour.
The lorry could be sold immediately for £9,000.
£
Opportunity cost of lorry 9,000
Opportunity cost of technicians’ time 1,000
Cost of new engine 2,500
12,500
Shutdown Decisions - Illustration
•May relate to the problem of closing down a department or
factory, or of ceasing to make and sell an item of product
e.g. Company makes 4 products, A,B,C and D.
Budget for forthcoming year:
A B C D Total
£ £ £ £ £
Direct materials 5000 6000 4000 8000 23,000
Direct labour 4000 8000 6000 4000 22,000
Variable overheads 1000 2000 1500 1000 5500
10,000 16,000 11,500 13,000 50,500
Sales 20,000 15,000 14,000 20,000 69,000
Contribution 10,000 (1000) 2500 7000 18,500
Share of fixed costs 6000 4000 4000 2000 16,000
Profit/ (Loss) 4000 (5000) (1500) 5000 2500
53
Shutdown Decisions - Illustration
•Any department that does not make a contribution should be closed
•e.g Close B and allocate B’s share of fixed costs between A,C and D in
the same proportion as their current share i.e 6:4:2
A C D Total
£ £ £ £
Direct materials 5000 4000 8000 17,000
Direct labour 4000 6000 4000 14,000
Variable overheads 1000 1500 1000 3,500
10,000 11,500 13,000 34,500
Sales 20,000 14,000 20,000 54,000
Contribution 10,000 2500 7000 19,500
Share of fixed costs 8000 5333 2667 16,000
Profit/ (Loss) 2000 (2833) 4333 3,500
54
Shutdown Decisions - Illustration
Do not close down C even though it is making an accounting loss.
The important thing is that C is making a contribution. If it is closed, C’s
share of fixed costs will have to be redistributed between A and D. In
this case what is left of the business will make £2,500 less profit .
The example below splits C’s share of fixed costs A:D = 3:1
A D Total
£ £ £
Direct materials 5000 8000 13,000
Direct labour 4000 4000 8,000
Variable overheads 1000 1000 2,000
10,000 13,000 23,000
Sales 20,000 20,000 40,000
Contribution 10,000 7000 17,000
Share of fixed costs 12,000 4000 16,000
Profit/ (Loss) (2000) 3000 1,000
55
Make or buy
Shah needs a component for it’s machines.
It can buy from an outside supplier for £20, or make the component
itself for £15 variable cost.
56
Summary
• Management accounting is used to assist decision-
making
57
Absorption and Variable (Marginal) Costing
58
Absorption and Variable Costing
Variable
Costing
Absorption and Variable Costing
Absorption
Costing
Absorption and Variable Costing
Variable
Costing
Absorption and Variable Costing
Who’s right?
How should we treat the car
payment and the insurance?
Direct and indirect cost
Categories
of cost
66
Absorption and Variable Costing
Absorption Variable
Costing Costing
Direct Materials (variable)
Direct Labor
Work in
Variable i ng Process
Manufacturing c o st
n
Overhead
r p ti o
bs o Cost of
Fixed A Finished
Goods
Manufacturing Goods
Overhead Variable Sold
c osting
Selling and Selling and
Administrative Period Costs Administrative
Before, an example, a reminder of the difference between marginal and absorption
costing
•Marginal costing
•Absorption costing
• Requirements
• Produce P&L a/cs for each of months 1-3 using total absorption costing and
• marginal costing
Example
•Calculation of Budgeted fixed production overhead per unit
•= (£40,000/ 8000)
•= £5
• F prod’n costs
•
• C stock
• ____ ____ ____ ____ ____ ____
• Net profit
• ____ ____ ____
•
Solution – total absorption costing
•
Solution – total absorption costing
• MC profit 38 64 64
• TAC profit 53 64 59
• Difference 15 0 (5)
• = stock movement
• 3000 x £5 0 x £5 -1000 x £5
• @ £5 pu
Summary
• If production > sales then
• TAC profit > MC profit
•
• If production = sales then
• TAC profit = MC profit
•
• If production < sales then
• TAC profit < MC profit
Summary
Assessing
relative
efficiency
Assessing
performance
Deriving the full cost of the sail made by Marine Suppliers Ltd
in Activity 8.6
Overheads
Apply the
Ascertain the Derive a suitable overhead
total overheads overhead absorption rate
for Marine absorption rate (based on the
Suppliers Ltd for for the business specifics of the
the period as a whole job, for example,
direct labour
hours)
A particular
sail (job)
Direct costs
Job A
Cost accumulated
* Direct
* Any further * Any further
materials
direct cost direct cost
* Direct
* A share of * A share of Full cost
labour
* A share of + the
Paintshop
+ the
Finishing
= of the job
the
department’s department’s
Preparation
overheads overheads
department’s
overheads
Traditional overhead cost absorption
Jasmine Ltd has a cost centre where 2 products are made – A and B
Total overhead for this cost centre is :
Machine set-up costs €800 + Inspection costs €200 = €1,000.
This overhead is absorbed on the basis of direct labour hours (DLH).
Total DLH = 150 for A + 50 for B = 200
How much overhead will be absorbed by each product?
85
Overhead absorption using ABC
Jasmine Ltd has a cost centre where 2 products are made – A and B
Total overhead for this cost centre is :
Machine set-up costs €800 + Inspection costs €200 = €1,000.
ABC allocates according to the activities that caused the overhead costs – in
this case, machine set-ups and inspections (these are known as the cost
drivers)
Assume that the machine for product A only needs to be set up once, whereas
the machine for product B needs to be set up 9 times.
Both products require 2 inspections each.
86
Activity-based costing (ABC) – what drives the costs
Identify:
• X Y Z
• £ £ £
•
• Direct material 5.00 3.00 6.00
• Direct labour 4.80 8.00 12.00
• Overhead
• (£18.75 per hr) 7.50 12.50 18.75
• ____ ____ ____
• 17.30 23.50 36.75
• ____ ____ ____
•
Summary of unit costs using ABC
X Y Z
• £ £ £
•
• Direct material 5.00 3.00 6.00
• Direct labour 4.80 8.00 12.00
• Overhead – MRI
• Power
• MH
• ____ ____ ____
•
•
• ____ ____ ____
•
a ii) Using ABC
• Material Receipt and Inspection
•
• No of batches = 31
•
• Cost per batch = £15600/ 31 = £503.23
•
• Unit cost
• X: 503.23 x 10 / 2000 = £2.52
• Y: 503.23 x 5 / 1500 = £1.68
• Z; 503.23 x 16 / 800 = £10.06
• Power
•
• Total drill operations = 12000 + 4500 + 1600 = 18100
•
• Cost per operation = £19500 / 18100 = £1.077
•
• Unit costs
• X: 6 x £1.077 = £6.46
• Y: 3 x £1.077 = £3.23
• Z: 2 x £1.077 = £2.15
• Material handling
•
• Total sq metres = 8000 + 9000 + 2400 = 19400
•
• Cost per sq metre = £13650 / 19400 = £0.704
•
• Unit cost
• X: 4 x £0.704 = £2.81
• Y: 6 x £0.704 = £4.22
• Z : 3 x £0.704 = £2.11
Summary of unit costs using ABC
• X Y Z
• £ £ £
•
• Direct material 5.00 3.00 6.00
• Direct labour 4.80 8.00 12.00
• Overhead – MRI 2.52 1.68 10.06
• Power 6.46 3.23 2.15
• MH 2.81 4.22 2.11
• ____ ____ ____
•
• 21.59 20.13 32.32
• ____ ___ ____
•
Advantages of ABC
• more accurate reflection of true effort put into each
product (ie less arbitrary than absorption costing)
• therefore better basis for pricing
• It can apply to both production overhead and support
service overhead, such as the marketing dept, finance,
IT, HR etc etc
• better basis for cost management (ie cost reduction)
•
• BUT
•
• Greater information needs means more time consuming
and expensive to apply
Activity Based Management
- Customer profitability models
10