Major Project-II Project Presentation

“Design and fabrication of organic waste shredder”

Submitted in partial fulfillment of requirement for the Award of Degree of
Bachelor of Engineering in Mechanical Engineering
Submitted To

RAJIV GANDHI PROUDYOGIKI VISHWAVIDYALAYA

BHOPAL (M.P.)
Submitted By: Guided By:
1. Akshay Jaiswal (0827ME171010) Prof. Amit Kumar Kundu
2. Aman Kumar (0827ME171013)
3. Vaibhav Dhawade (0827ME183D09)

Department Of Mechanical Engineering

Acropolis Institute of Technology & Research, Indore (M.P.)
Project Code:- ME-805
Session Jan - June 2021 1
 “ PROJECT TITLE”

“DESIGN AND FABRICATION OF ORGANIC

WASTE SHREDDER’’

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 CONTENTS
S.No. Topic Slide No.
1. Introduction of Proposed Project 4
2. Objective 5
3. Literature Review 6
4. Methodology 8
5. CAD Model 12
6. Calculation and Analysis 14
7. Bill Of Material 17
8. Gantt Chart 21
9. Future plan 22
10. References 23

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 Introduction of Proposed Project

• In the present era of 21st century the major problem in developing countries are the
substantial problems arising due to organic waste.
• Being agriculture dependent country India produces a large amount of organic
residues which then leads to the several problems of its disposal.
• These organic residues prevail upon the problems such as incineration, landfills,
soil erosion,bad odour, air pollution and increase in carbon dioxide level in the
atmosphere.
• Thus we need to ensure an efficient alternative to these problems. We plan to
convert this organic waste into useful resource such as compost which adds on a
considerable value to our farming.

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 Objective

• Design and manufacturing of Organic Waste Shredder for compost.

• Design based on DFX (Environmental Manufacturing) .
• Reduction of operating time.

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 Literature Review
S. Author
Year Titles Methodology Parameter Finding Gap
No. Name
Design And Motor Shaft
Fabrication Of connected Optimizing the
Converting the
Organic Waste directly to the weight of the
Pawan Prototype by using CAD peddle shredder to
1. 2018 Shredding cutters thereby machine
Kumar SB modelling. electric shredder
Machine increase in
using motor
torque

Design and Development of a

Design calculation started Working to get
Fabrication of machine used for Limit usage to
by designing on an output in
Organic Portable multipurpose in rigid and
2. Ganesh UL 2017 a shaft and motor rated both the
Shredder Machine nature as the farming organic
torque to have a power chopping as well
chopping and waste
transmission. as powder form.
powder assembly.

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 Literature Review
S.
Author Name Year Titles Methodology Parameter Finding Gap
No.
Noise and vibrations Different
Design and Construction The mechanism
reduced by proper aspects of
of a Shredding Machine Designing, and is power
Abhay Katiyar, designing and compost
3. 2019 for Recycling and fabrication based rubber material consuming and
Abhishek Gaur, preparation
Management of Organic on survey. used for insulation produces
through
Waste of vibration vibration.
shredding
Criteria of
Mainly focussed on
Cutter design and selection of
Dr. Fauzia Design and Fabrication vibration and noise Calculations
material selection,. material is
4. Siddiqui, 2017 of Paper Shredder reduction through for blade
To make a horizontal unclear
Harshad Patil , Machine properly designing design
shredder 
the cutter

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 Methodology
• Process Which We Will Follow For Development of Product

1. Analysis of Machine Requirements

2. Design Calculation

3. Material Selection

4. Fabrication of Part and Assembling

5. Final Production of Output Machine

6. Cost Analysis

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 Material Flow Diagram

Organic Waste

Organic waste Shredder

Shredded Organic Waste

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Energy Flow Diagram

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 CAD Model
200 mm

100 mm

150 mm
200 mm
100 mm 300 mm

150 mm

TOP VIEW
FRONT VIEW

ISOMETRIC VIEW
Tentative Dimensions

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 General Assembly Diagram

200 mm

1 0 0 mm 250 mm

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 Calculation
• Calculation for dia (d) of shaft:-

• Body Material :- Stainless Steel d =

• Shaft Material :- MS Where ; (ii)
• CALCULATION OF SHAFT :- Kb = 1.75
Mb = 57049.4 N-mm
Kt = 1.5
= maximum shear stress Mt = 764.33 N-mm
= yield stress = 450 Putting the above values in equation (ii) we get
= factor of safety = 3
d = 19.75mm
Putting the value we get d = 20 mm (aproxx)
= 75
(i)

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 Calculation
• Torque calculation of motor (T)
• Torque of shaft () :-
Where ;
= ◦ P = Power = 40 W
Putting the value of ◦ W = work done =

We get ;

=
= 1,16,180 N-mm N-mm
= 116.18 N-m
= 129.56 N-m

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 ANALYSIS

Fig 3:- Total Deformation of Shaft Fig 4:- Equivalent Stress Analysis shaft

Total Deformation of Shaft Equivalent Stress Analysis shaft for

Max. Deformation 0.0002970 mm Max. Stress 0.6639 N/mm2
Load 50N
Dimension of Shaft d = 20 mm l = 140 mm
Torque 116.18 N-m

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 Bill Of Material
SHREDDING MACHINE 01SM410000

Material
Raw Material
Material  Number
S.no Drawing No Description Qty Final Size Size
(ERP)

As Per
1 01SM410100 Body Assembly 1 As Per Drawing As Per Drawing -
Drawing

As Per
2 01SM410200 Frame Assembly 1 As Per Drawing As Per Drawing -
Drawing

As Per
3 01SM410300 Drive Assembly 1 As Per Drawing As Per Drawing -
Drawing

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 Bill Of Material
BODY ASSEMBLY 01SM410100
Material
Raw Material
Material  Number
S.no Drawing No Description Qty Final Size Size
(ERP)

1 01SM410101 Hopper 1 SS 304 200 X 200 X 1.5 400 X 400 X 1.5 -

2 01SM410102 Throat 1 SS 304 100 X 100 X 1.5 150 X 150 X 1.5 -

3 01SM410103 Shaft 1 Mild Steel Ø 20 X 100 Ø25 X 110 -

Rotary Grater

4 - (OD: 90 mm, ID: 20 mm 10 - - - -

Teeth: 40)

5 - Bearing 6202-2Z 2 - - - -
*All Dimensions are in mm

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 Bill Of Material
FRAME ASSEMBLY 01SM410200

Material
Material
S.no Drawing No Description Qty Final Size Raw Material Size Number

(ERP)

1 01SM410201 Horizontal Stand 1 MS pipe As Per Drawing Ø15 X 0.75 X 1600 -

2 01SM410202 Vertical Stand 1 MS pipe As Per Drawing Ø15 X 0.75 X 1200 -

*All Dimensions are in mm

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 Bill Of Material

DRIVE ASSEMBLY 01SM410300

Raw Material Size

Material Number
Final Size
Material

(ERP)
Qty
S.no Drawing No Description

Coupling (Diameter: 30mm

Alloy As per
1 01SM410301 Shape: Round 1 As per Standard -
Steel Standard
Surface Finishing: Zinc Powder Coated)

Motor (Rated Torque (N-cm): 45

2 - Rated Voltage: 12 V 1 - - -  
Rated current: 1.92 A)

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Gantt Chart

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 Future Scope

• The machine can be made movable in the floor by providing wheels to it which
can move more freely without any problem on the floor.
• Replacing Stainless Steel to Composite Material .
• Automation.

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 References
[1] Ajinkya S Hande, Vivek Padole, “Methodology for Design and Fabrication of portable organic waste
chopping machine to obtain compost”, Volume 2, International Journal of Innovative Research in
Technology (IJIRT).
[2] Kishan Naik, “Design Development of Agricultural Waste Shredder Machine”, International Journal of
Innovative Science, Engineering and Technology (IJISET).
[3] Arun K.A., Arun P. Unnikrishanan, “Design and analysis of Organic waste Crushing Machine” Vol.3.
Issue 1, International Journal of Recent Research in Civil and Mechanical Engineering (IJRRCME), 2016.
[4] Ganesh U L, Vinod V Rampur, “Design and Fabrication of Organic Portable Shredder Machine”, Vol. 6
Issue 08, International Journal of Engineering Research & Technology (IJERT), 2017.
[5] Pavankumar S B, Sachin K R, “Design and Fabrication of Organic Waste Shredding Machine”, Volume 7
Issue 6 Ver III, International Journal of Engineering Science Invention (IJESI), 2018

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Questions?

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THANK YOU

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