Batching plant maintenance

品质改变世界
三一集团
Contents

1. Mixer maintenance

2. Lifting mechanism maintenance

3. Reduction box maintenance

4. Silo assembly maintenance

5. Pneumatic element maintenance

6. Electric system maintenance

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 Mixer maintenance

1 Mixer washing
Working a cycle
（ within two hours the
concrete will be
solidify ） , production
finish must be washing
the mixing
everyday ， The inner
product of the mixer
shall be completely
cleaned

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 Sicoma mixer maintenance

2 Reduction maintenance
first use 50 hours, need
change lubricating
After 1000 hours or half
years change lubricating

Add mobile 629 to

reduction between HIGH
position and Low position
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 Sicoma mixer maintenance

3.Hydrulic system
• Hydraulic oil
type ：
DAT25 （ mobile ）
TELLUS
S46 （ shell)
• Hydraulic oil
capacity 10kg
• 2000 hours or
one years change
oil Discharge door hydraulic
oil tank of mixer
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 Sicoma mixer maintenance
4.Lubrication pump
• Lubrication pumping
provide greaves to
seal shaft of mixer
• Winter useNLGI0#
greaves
• Summer useNLGI1#
greaves.
• Must be from greaves
port add greaves.
• Strictly add greaves
open the cover of the
lubrication pump Lubrication pump
add greaves port
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 Sicoma mixer maintenance

5 mixer bearing lubrication position(SICOMA mixer 4

position)

mixer
bearing
lubrication
position
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 Sany mixer maintenance

6 SANY mixer Lubrication

pump

Add greaves 4
port

8/22
 Bearing maintenance

Roller bearing of flat belt

add grease one time everyday

Roller bearing and

redirection roller
of flat belt 4
lubrication
position
9/22
 Wire rope maintenance

Each wire rope should

be covered with
greaves

10/22
 Reduction maintenance

• The reducer mainly has the

flat belt reducer and the
hoist bucket reducer, the
two places refueling
method is the same, the
oil level is higher than
the observation port. The
cycle is the first 100
hours, and then it is
changed every 1000 hours.
The lubricating oil grade
is L-KC100150# medium load Add oil
extreme pressure port
industrial gear oil
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 Reduction maintenance
Recommend lubrication ：

Environment
Esso Mobil Shell China Gear oil
temperature

Spartan Gear oil626

-10°C ～ 5°C Omala 68 L-CKC68
EP68 (ISO VG68)

Spartan Gear oil

L-CKC100L-
0°C ～ 35°C EP110 627 629 Omala 100 150
CKC150
EP150 (ISO VG100,150)

Gear oil
L-CKC220
Omala 220 320
30°C ～ 50°C Spartan 630 632 633 L-CKC320
460
634(ISO VG220 ～ L-CKC460
460)

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 Silo assembly maintenance

• Reduction work 1000

hours need change gear
oil
• After per 2500 hours
change .
• Recommend gear oil
Mobile GEAR629# or SHELL
150#

Gear oil level viewport,

2/3 in the above

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 Silo assembly maintenance
 Every day, after the operation is finished, the screw
feeder should be emptied. Once a week check the
operation of the reducer, sealing, lubrication should
be no abnormal sound, leakage and other phenomena,
oil shortage should be timely supplement, but not
exceed the oil level line .
 Check the outlet and suspension bearings once a week
to see if there is any sediment. If so, remove it to
avoid blocking. Check the whole machine's fastening
condition once a month..
 At the same time, the middle bearing of the conveyor
should be filled with grease every day. The shaft
seal of the TU screw reducer should be refueled every
10 hours.
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 Silo assembly maintenance

• The dust-
collecting fan
work 1-2min when
the cement tanker
car before feeding
and after feeding
• Cleaned the dust-
collecting fan
every half years

Before feeding make

the switch ON
15/22
 Silo assembly maintenance

• Silo level sensor and safer valve maintenance

Silo level sensor and safer valve per half year cleaned

16/22
 Pneumatic element maintenance

Everyday need
discharge water
from air tank

Discharge
manual switch
17/22
 Pneumatic element maintenance

 Maintenance Oil-
Water Separator with
Gas-Source Triplet
Used to Separate
Water from Gas,
Pressure Reducing
Valve Used to Adjust
Pressure, Oil Mist
Used to Lubricate
Solenoid Valve and
Cylinder in Gas-Path
System Oil-water Pressure Oil mist
separator filter relief valve filter
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 Pneumatic element maintenance

 reduction use
mobile 629 or
shell 150 （ same
the mixer
reduction cycle)
 Per half year
change air filter

Oil level viewport ,the

oil in the 2/3 position

19/22
 Electric system maintenance

Pull Pressure
1. Weigh system
sensor sensor

After the sensor is installed, it can only withstand

positive pressure (for cantilever or pressure sensors)
or positive pulling force (for S-type or pulling
sensors) and can not withstand torsion force..
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 Electric system maintenance

2.Computer
use the blower
regularly to cleaned
for the circuit board
and case

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Quality Changes the World
SANY Group