Project By –

1)
2)
3)

Guided by –
Prof.
 Abstrac
t
 Induction hardening is a type of surface hardening in
which a part is induction-heated
then
metal and The quenched metal undergoe
quenched.
a martensitic s
the
transformation,
hardness and brittleness of the part. Induction
increasing
hardening is used to selectively harden areas of a part
or assembly without affecting the properties of the
part as a whole.
 Keyword
s
Induction Heating
Hardness =
N/mm2
Introduction
 Induction heating is a non contact heating process which uses
the principle of electromagnetic induction to produce heat
inside the surface layer of a work-piece. By placing
a conductive material into a strong alternating magnetic field,
electric current can be made to flow in the material thereby
creating heat due to the I2R losses in the material. In magnetic
materials, further heat is generated below the curie point due
to h ysteresis losses. The current generated flows
predominantly in the surface layer, the depth of this layer
being dictated by the frequency of the alternating field, the
surface power density,
the p ermeability of the material, the heat time and the
diameter of the bar or material thickness. By quenching this
heated layer in water, oil, or a p olymer based quench, the
surface layer is altered to form a m artensitic structure which
is harder than the base metal.
Need of the project
 Hardening is a metallurgical metalworking process
used to increase the hardness of a metal. The hardness
of a metal is directly proportional to the uniaxial yield
stress at the location of the imposed strain. A
harder metal will have a higher resistance to plastic
deformation than a less hard metal.
Block diagram
Design steps
Problem identification and detailed study of the
problem.
3D Design of the solution on the problem
Preparation of the detailed material list of the project
Purchase of the materials
Fabrication , cutting bending, machining, welding and
painting works
Testing stage – 1
Up gradation in the system for the desired level of
the output.
Testing stage - 2
Total project development cost
 4000 - 5000 /- for material
cost
Activity schedule
Expected outcomes
Advantages
Improved process efficiency.
Localized, constant and precise heating.
Temperature control.
Energy saving.
Possibility of integration into production
lines.
Best quality and yield/performance.
Pollution free, fast and secure technology.
Improved working environment.
Application
s processing equipment capable of full
Annealing. Non-ferrous and ferrous controlled

annealing, process annealing, or stress

relieving. ...
Brazing. ...
Hardening. ...
Shrink Fitting. ...
Heat Staking. ...
Pipe Coating. ...
Pipe Heating. ...
Soldering.
Result
s
Conclusion