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CHEEMA BOILER LIMITED

PRESENTED TO :
MR.DEEPAK BHANDARI
(TRAINING & PLACEMENT
INCHARGE)

PRESENTED BY:
ANIL KR SHARMA
 COMPANY PROFILE
Cheema Boilers Limited, popularly known as
CBL is a trusted name in the field of Indian Boiler
Industry
Leader in Manufacturing Process Steam & Power
Generation Equipment
Established in the year 1999
 Mr. Harjinder Singh Cheema, currently CBL
Managing Director
 CLIENTS

SPONGE IRON
CUSTOMER PLACE

Shyam SEL Limited Kolkata

Asian Color Coated Bawal

Ispat Ltd

Haldia Steels Limited Durgapur

 FOOD
CUSTOMERS PLACE
Riddhi Siddhi Gluco Rudarpur
Biols Ltd
Agro Dutch Inds. Ltd Lalru
Fast Foods (Nepal) Pvt Kathmandu
Ltd
Ram Niwas Flour Mills Delhi
Pvt.Ltd
Gurudev Foods Moga
 DAIRY

CUSTOMER PLACE
Shree Warna Dudh Kolhapur
Karnal Milkfoods Limited Karnal
Haryana Milk Foods Limited Pehowa
S.N. Milk Products Pvt Agra
Limited
Rana Milk Foods Pvt. Samrala
Limited
 CHEMICALS

CUSTOMERS PLACE

India Organics BARNALA

Limited (Trident)

Bhatinda Chemicals JALABAD

Ltd

Kashyap Organics (P) Ghaziabad

Ltd

HPL Chemicals Faridabad

 PRODUCTS OF CHEEMA BOILERS

Deaerator:
to remove the oxygen
from feed water and feed CAPACITY
the water 130 degree 10 TPH - 150 TPH
celsius to boiler feed PRESSURE
pump. 10.54 KG/CM2 TO 87
AFBC Boilers KG/CM2
Provision for Hot air QUANTITY
 for better combustion  MANUFACTURED
125 NOS
 CAPACITY
INPAC 1 TPH - 20 TPH
•Easy to install
PRESSURE
CAPACITY
1 TPH - 5 TPH 10.54 KG/CM2 TO 17.5
PRESSURE
KG/CM2
10.54 KG/CM2 TO 17.5 FUEL
KG/CM2 Oil, Gas 
FUEL QUANTITY
WOOD, BRIQUETS, MANUFACTURED
COAL ETC.
20 NOS
QUANTITY
MANUFACTURED OIL PAC
20 NOS • Multipass fire tube design
 CAPACITY
ENERGY PAC 1 TPH - 12 TPH
PRESSURE
CAPACITY
1 TPH - 12 TPH 10.54 KG/CM2 TO 25
KG/CM2
PRESSURE
10.54 KG/CM2 TO 25 FUEL
KG/CM2 RICE HUSK, COAL,
FUEL PETCOKE ETC
WOOD, PLYWOOD QUANTITY
WASTE, BAGASSE ETC MANUFACTURED
285 NOS
QUANTITY
MANUFACTURED HYPAC BOILERS
105 NOS
 INTRODUCTION OF BOILERS
 is a closed vessel made of steel
 function is to transfer the heat produced by the
combustion of fuel to water
 The steam produced may be supplied.
 To an external combustion engine
 for industrial process work in cotton mills
 For producing hot water
 TYPE OF BOILERS
Fire Tube Boiler
used for relatively
small steam
capacities

competitive for steam

rates up to 12,000
kg/hour
Water Tube Boiler

• water flows through the

tubes and enters the
boiler drum

• selected when the steam

demand as well as steam
pressure requirements
are high
 Packaged Boiler

are generally of a shell type

with a fire tube design so as to achieve
high heat transfer rates
 by both radiation and convection
 Fluidized Bed Combustion (FBC) Boiler
 Atmospheric Fluidized Bed Combustion
(AFBC)
 Pressurized Fluidized Bed Combustion
(PFBC) Boiler
 Atmospheric Circulating Fluidized Bed
Combustion Boilers
  
ASSESSMENT OF A BOILER
 Performance Evaluation of a Boiler
 parameters of a boiler, like efficiency and

evaporation ratio reduces

 Heat balance

 attempt to balance the total energy entering a

boiler
 against that leaving the boiler in different

forms
 Boiler efficiency-two methods
11 Direct
Direct Method
Method
energy
energy gain
gain of
of the
the working
working fluid
fluid isis compared
compared
with
with the
the energy
energy content
content of
of the
the boiler
boiler fuel
fuel
22 Indirect
Indirect Method
Method
difference
difference between
between the
the losses
losses and
and the
the
energy
energy Input
Input
 Boiler Blow Down
the process of 'blowing down', where a certain
volume of water is blown off and is automatically
replaced by feed water
Boiler Water Sampling
useful if it is representative of the conditions
inside the boiler
 Two types of blow down

Intermittent blow down

Continuous blow down
 ENERGY EFFICIENCY OPPORTUNITIES
Stack Temperature Control
 should be as low as possible.
 Stack temperatures greater than 200°C indicates
potential for recovery of waste heat
Feed Water Preheating using Economizers
 there is a potential to recover heat from
 these gases
Combustion Air Preheating
 an alternative to feed water heating.
 to improve thermal efficiency by 1 percent,
Incomplete Combustion
 Incomplete combustion can arise from a shortage
of air or surplus of fuel
Excess Air Control
 Excess air is required in all practical cases
 to ensure complete combustion
Radiation and Convection Heat Loss
Minimization
 The external surfaces of a shell boiler are hotter
than the surroundings
Reduction of Scaling and Soot Losses
 In oil and coal-fired boilers, soot buildup on tubes
acts as an insulator against heat transfer
Reduction of Boiler Steam Pressure
 effective means of reducing fuel consumption
 Lower steam pressure gives a lower saturated
steam temperature
Variable Speed Control for Fans, Blowers and
Pumps
 important means of achieving energy savings.
Controlling Boiler Loading
 The maximum efficiency of the boiler does not
occur at full load, but at about two-thirds of the
full load
Proper Boiler Scheduling
 Since, the optimum efficiency of boilers occurs at
65-85 percent of full load
 Boiler Replacement
 The potential savings from replacing a boiler
depend on the anticipated change in
overallefficiency
 GENERAL RULES
(“Rules of Thumb”)
1) 5 percent reduction in excess air increases boiler
efficiency by 1 percent (or 1 percent reduction of
residual oxygen in stack gas increases boiler
efficiency by 1 percent).
2) 22 °C reduction in flue gas temperature increases
the boiler efficiency by 1 percent.
3) 6 °C rise in feed water temperature brought
about by condensate recovery.
4) A 3 mm diameter hole in a pipe carrying
7 kg/cm2 steam would waste 32,650 litres of fuel
oil per year.
 Boiler Do’s and Don’ts
DO’S
1. Soot blowing regularly
2. Clean blow down gauge
glass once a shift
3. Check safety valves
once a week
4. Blow down in each shift,
to requirement
5. Keep all furnace doors
closed
DON’TS
1. Don’t light up torches
immediately after a fire-out
2. Don’t blow down
unnecessarily
3. Don’t keep furnace
doors open unnecessarily
4. Don’t blow safety valves
frequently
5. Don’t over flow ash
hoppers
 FANS AND BLOWERS
 Introduction
 provide air for ventilation and industrial process
requirements
Difference between Fans, Blowers and
Compressors
 These are differentiated by the method
 used to move the air, and by the system pressure
they must operate against
 Fan Types
 selection depends on
 the volume flow rate
 pressure, type of material handled,
 space limitations, and efficiency

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 Two general categories

FAN TYPE

Centrifugal flow Axial flow

• airflow changes • air enters and
direction twice leaves the fan
• once when • with no change
entering and in direction
• second when
leaving
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 Centrifugal Fan

Radial fans

Forward-curved
fans Types

Backward-inclined
fans

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 TYPES

Axial
Axial Flow
Flow Fan
Fan

tube axial vane axial propeller

 a wheel have a higher run at low
inside a static pressure speeds ,moderate
cylindrical with less temperatures
housing dependence
Tube Axial Vane Axial

Propeller
 Energy Saving Opportunities
Minimizing demand on the fan
1. Minimising excess air level
 in combustion systems
 to reduce FD fan and ID fan load
2. Minimising air in-leaks in hot flue gas path
 to reduce ID fan load
 especially in case of kilns, boiler plants, furnaces,
etc
3. In-leaks / out-leaks in air conditioning systems
 also have a major impact
 on energy efficiency and
 fan power consumption
 and need to be minimized
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