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It is an
enhancement to Quality – Degree of excellence
traditional way of a product or service provides
doing business.
Analysing the three
words, we have Management – Act, art, or
manner of handling,
Therefore, TQM is controlling, directing etc.
the art managing
the whole to
achieve excellence; “Do unto others as you would
the Golden Rule is have them do unto you”
TOTAL QUALITY MANAGEMENT
What is TQM?
A management strategy aimed at embedding
awareness of quality in all organizational
processes.
A philosophy that makes quality values the
driving force behind leadership, design,
planning, and improvement initiatives.
Definition (As defined by ISO)
TQM has two These two goals can be Hence the term,
fundamental achieved if the entire “total quality
operational goals: organization is oriented management”
towards them.
Careful design of
the product or Ensuring that the
service, and organization’s systems
can consistently
produce the design.
Evolution of TQM
Quality for
profit
Right First
Time
Cost of Quality:
• a. Failure costs
• b. Appraisal costs Acceptable
• c. Prevention Quality
costs Levels
Five Pillars of TQM
Leadership
Developing Quality
Specifications
Determination of quality
specifications and the costs of
achieving (or not achieving)
those specifications is
fundamental to quality
program. The quality specifications of a
product or service derive from
decisions and actions made
relative to the quality of its
design and the quality of its
conformance to that design.
Quality Specification and Quality Costs
Design Quality
Design Quality
Dimension Meaning
Performance Primary product or service characteristics
Features Added touches, bells, and whistles, secondary
characteristics
Reliability/durability Consistency of performance over time,
probability of failing, useful life
Serviceability Ease of repair
Aesthetics Sensory characteristics (sound, feel, look, and
so on
Perceived quality Past performance and reputation
Quality Specification and Quality Costs
Conformance Quality
COQ
Cost of reworking,
Scrapping,
Repeated service,
Tests,
Warranties, and
Other quality-related
items.
Cost of Quality (COQ)
According to Philip
Three basic Crosby, the COQ for a
assumptions justify well-run quality
an analysis of the program should be
costs of quality: within 2.5% of sales.
Appraisal costs:
• These include costs of inspection, testing, and other tasks to ensure that the
product or process is acceptable.
Prevention costs:
• The sum of all the costs to prevent defects, such as cost to identify cost of
defect, to implement corrective action, to train personnel, to redesign
product or system, and to purchase new equipment or make modifications.
• Check sheet.
• Histogram.
• Pareto Chart.
• Cause and Effect Diagram ((Also known
Quality Circle as Fish-bone diagram).
Techniques • Scatter Diagram.
• Control Charts.
• Graphs.
Quality Circles
Improvements
resulting from
QC activities:
Frequency
distributions Control charts Sampling plans
Frequency Distribution:
• A frequency distribution is an arrangement of numerical data
according to size and frequency
• Algebraic measure of Frequency distribution:
• The frequency distribution can be described by the following
two characteristics: -
– Its central tendency, that is, the most representative value
– Its spread or Dispersion, that is, the extent of variation
from the central tendency
– The term "measures of central tendency" is a fancy name
for mean, median and mode
Mean The sum of a set of data divided by
(Average): number of data
The table shows there are three 10's and three 15's.
The cure times during the molding process affect the edge
quality of the key chains produced
The construction of
control charts- X-bar
and R-bar charts are
also shown:
• Table 1
The means and the ranges in each sample are calculated.
The mean of the sample means and the sample ranges are
also calculated
The mean for the ranges gives the center line for the R
chart
Using n=4, from the table for calculating the control limits,
we get that D3 = 0 and D4=2.282
Therefore the control limits for the R chart are LCL = Rmean
x D3 = 0