Profinet – Stage 2010

New functions…

© Siemens AG 2010. All Rights Reserved.

Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 Purpose

Shared Device Access to one device from several controllers

I-Device  Flexible assignment of channels and modules to different controllers
Isochronous mode  For inputs and outputs
Mini-IP-Config IO controller 1 IO controller 2
MRP

Web expansions

Products

Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 3 Mirko Funke Industry Sector
 CPU performance scaling through shared device

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP

Web expansions

Products

Hannover Fair
2010 Overall system

Performance  Less cabling

scaling  Lower hardware overhead

© Siemens AG 2010. All Rights Reserved.

Page 4 Mirko Funke Industry Sector
 F disconnection

Shared Device F-IO controller IO controller

F-IO controller IO controller
I-Device

Isochronous mode

Mini-IP-Config

MRP

Web expansions

Products

Hannover Fair
2010

 Less cabling
F-shutdown  Lower hardware overhead
 Simpler engineering
© Siemens AG 2010. All Rights Reserved.
Page 5 Mirko Funke Industry Sector
 Shared process-devices

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP

Web expansions

Products

Hannover Fair
2010

 Less cabling
Shared process
 Lower hardware overhead
devices  Simpler engineering
© Siemens AG 2010. All Rights Reserved.
Page 6 Mirko Funke Industry Sector
 Step7 V5.5

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP

Web expansions

Products

Hannover Fair
2010 HW project 1 HW project 2

© Siemens AG 2010. All Rights Reserved.

Page 7 Mirko Funke Industry Sector
Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 Purpose

Shared Device  An IO controller can also be IO controller 1

I-Device operated as an IO device CPU1

Isochronous mode  With IO controller functionality on

Mini-IP-Config
the same interface

MRP IO device 1
Web expansions
CPU2
Products

Hannover Fair IO controller 2

2010

IO device 2

 Simple and familiar IO interfacing of CPUs

 Interfacing of CPUs in different projects
I-Device  Integration among non-Siemens controllers
 Saves on PN-PN couplers (transparent network)
© Siemens AG 2010. All Rights Reserved.
Page 9 Mirko Funke Industry Sector
 Step7 V5.5

Shared Device

I-Device

Isochronous mode

Mini-IP-Config
CPU1
MRP CPU2
Web expansions

Products HW project 1 HW project 2

Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 10 Mirko Funke Industry Sector
Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 Standard operation – reaction time

Shared Device
T4
Reaction time
I-Device  Best case: total of all individual
Isochronous mode CPU cycles
Intro
T3 T5  Worst case: 2 x (total of all individual
Live performance
cycles)
Mini-IP-Config T2 T6
MRP
T1 T7 Time accuracy in the signal output
Web expansions
ET 200 ET 200  2 x total of cycles from CPU to
Products Many cycles uncoordinated output (T4 to T7)
Hannover Fair  T1: Read input signal
2010  T2: Backplane bus ET 200
Consistency of the peripheral signals
 T3: Profinet
 In distributed mode, maximum of
 T4: CPU program cycle
1 double word (32 Bit)
 T5: Profinet
(higher values only with the aid of
 T6: Backplane bus ET 200
system functions)
 T7: Send output signal
© Siemens AG 2010. All Rights Reserved.
Page 12 Mirko Funke Industry Sector
 Time ratios with isochronous mode – deterministic

Shared Device System clock Ti: Read inputs at fixed time

I-Device

Isochronous mode OB: Process data in the CPU

Intro OB OB OB
Live performance
A E A E A E To: Write outputs at fixed time
Mini-IP-Config

MRP

Web expansions All time slots coordinated in the

 Ti  To appropriate order
Products

Hannover Fair
2010
CPU

ET 200 ET 200
© Siemens AG 2010. All Rights Reserved.
Page 13 Mirko Funke Industry Sector
 Everything is known!

Shared Device  The whole reaction times are calculated!

I-Device
 done by Step7
Isochronous mode
Intro  depends on the update
Live performance time and the number of
Mini-IP-Config devices
MRP

Web expansions

Products

Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 15 Mirko Funke Industry Sector
 Max. DQ Frequency  min. cycle time

Shared Device Case 1: IRT

I-Device
 Bus cycle: 500µs
Isochronous mode
Intro  Max. frequency: 1kHz
Live performance

Mini-IP-Config
Measured: two independent
MRP
digital outputs
Web expansions
Times for ON/OFF are
Products
synchronized!
Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 16 Mirko Funke Industry Sector
 Synchronization with two independent I/O-Modules

Shared Device  Measured on two independent

I-Device ET200 Stations
Isochronous mode  Both pictures show the same
Intro
Live performance measurement
Mini-IP-Config  Only the CH1 and CH2 in the
MRP second picture are separated
Web expansions

Products

Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 17 Mirko Funke Industry Sector
Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 IP configuration (Mini-IP-Config)

Shared Device
 IP suite (IP address / subnet screen form /
I-Device router address, name-of-station) can be
Isochronous mode assigned dynamically via DCP or user
Mini-IP-Config
program

MRP

Web expansions
 If the IP suite is assigned by the project,
dynamic assignment of the IP suite via DCP or
Products
user program is inhibited.
Hannover Fair
2010

 Adaptation of the IP address without

changing the project
IP configuration  Standard machines can be inserted
into the IP network on-site
© Siemens AG 2010. All Rights Reserved.
Page 19 Mirko Funke Industry Sector
 Series machine with IP-Configuration

Shared Device
Central commissioning, HMI,...
I-Device
CPU-CPU communications
Isochronous mode

Mini-IP-Config

MRP Retrospective
Web expansions assignment of different
names and IPs of the
Products PN controller
Hannover Fair
2010

IP == ??
IP …1 IP
IP == …2
?? IP = …3
??
NoS == ?A
NoS NoS
NoS == B? NoS = C?
Same machine Proj_M Proj_M Proj_M
several times in
the plant

© Siemens AG 2010. All Rights Reserved.

Page 20 Mirko Funke Industry Sector
Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 MRP – Media Redundancy Protocol

Shared Device IEC 61158-5-10 INTERNATIONAL

I-Device Edition 1.0 2007-12 Standard
Isochronous mode

Mini-IP-Config  Based on ring topology. The basic concepts of MRP and HSR are
MRP identical.
Basics
STEP 7
...live  Max. number (50) of ring nodes
Web expansions  PN IO controller
Products  PN IO devices
Hannover Fair  Network infrastructure components (switches)
2010

 Configuration and Diagnostic in STEP7

 Reconfiguration time 200ms

© Siemens AG 2010. All Rights Reserved.

Page 22 Mirko Funke Industry Sector
 Topology Editor

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP
Basics
STEP 7
...live

Web expansions

Products

Hannover Fair
2010 configure the Ring in Topology editor

© Siemens AG 2010. All Rights Reserved.

Page 23 Mirko Funke Industry Sector
 Domain Management

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP
Basics
STEP 7
...live

Web expansions

Products

Hannover Fair
2010

 Open the Domain Management

© Siemens AG 2010. All Rights Reserved.

Page 24 Mirko Funke Industry Sector
 Configuration

Shared Device  Go to MRP-Domain

I-Device

Isochronous mode  Enable one Manger

Mini-IP-Config

MRP  All the other devices

Basics
in the ring must be
STEP 7
...live Client
Web expansions

Products

Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 25 Mirko Funke Industry Sector
 Topology Editor - Check

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP
Basics
STEP 7
...live

Web expansions

Products

Hannover Fair
2010 checking the Ring in Topology Editor

© Siemens AG 2010. All Rights Reserved.

Page 26 Mirko Funke Industry Sector
 Online

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP
Basics
STEP 7
...live

Web expansions

Products

Hannover Fair
2010

one broken connection

© Siemens AG 2010. All Rights Reserved.

Page 27 Mirko Funke Industry Sector
 HWconfig

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP
Basics
STEP 7
...live

Web expansions

Products

Hannover Fair Maintenance on the PN-Interface (MRP-Manager)

2010 Failure on the Port – missing neighbor (broken wire)

© Siemens AG 2010. All Rights Reserved.

Page 28 Mirko Funke Industry Sector
 The Manager

Shared Device Failure on the MRP-Manager – Maintenance demanded

I-Device

Isochronous mode

Mini-IP-Config

MRP
Basics
STEP 7
...live

Web expansions

Products

Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 29 Mirko Funke Industry Sector
Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 Web expansions

Shared Device  Supplementing present standard

I-Device Web sites with application-specific
sites
Isochronous mode
 Values from the user program can
Mini-IP-Config
be
MRP  displayed and
Web expansions  modified
Products on the Web site
Hannover Fair  No substitute for HMI systems
2010

DB100
DB99

 Application-specific diagnostics
Web  Adaptation of machine parameters
expansions  Human machine interface functions for service purposes

© Siemens AG 2010. All Rights Reserved.

Page 32 Mirko Funke Industry Sector
 Workflow to create a Web page

1
Shared Device Web-Application

I-Device

Isochronous mode
Calling Web-page in
Mini-IP-Config Browser
4 Create Web page
MRP Converting into DBs
2
Web expansions

Products

Hannover Fair Expanding of the

2010 user program
3
STEP 7
Projekt

Download into PLC DB100 Import in STEP 7-Project

DB99

© Siemens AG 2010. All Rights Reserved.

Page 33 Mirko Funke Industry Sector
Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 Products for PN delivery stage 2010

Shared Device Currently Update PN delivery stage 2010

I-Device

Isochronous mode ET200
IM151-3PN ST+HF FW V6.0 FW update FW V7.0
Mini-IP-Config IM151-3PN HS FW V2.0 FW update FW V3.0
PN/PN FW V2.0 FW update FW V3.0
MRP FW V2.0 FW update FW V3.0
IM153 PN ST
IM153 PN HF New FW V1.0
Web expansions
ecoPN FW V6.0.3 FW update FW V7.0
Products
ET200 CPU
Hannover Fair S (F), pro (F) FW V2.x -- FW 3.2
2010
CPU31x
315 (F), 317 (F) 319 (F) FW V3.1 FW update FW 3.2
FW V2.x --
314C New FW 3.2

CPU41x
414, 416 (F) FW V5.2 -- FW 6.0
412 New FW 6.0

WinAC
RTX (F) 2009 Upgrade 2010

Step 7 V5.4 SP5 Upgrade © Siemens

V5.5 AG 2010. All Rights Reserved.
Page 35 Mirko Funke Industry Sector
Profinet – Stage 2010

 Shared Device
 I-Device
 Isochronous mode
 Mini-IP-Config
 MRP
 Web expansions
 Products
 Hannover Fair 2010

© Siemens AG 2010. All Rights Reserved.

 Hannover fair 2010

Shared Device

I-Device

Isochronous mode

Mini-IP-Config

MRP

Web expansions

Products

Hannover Fair
2010

© Siemens AG 2010. All Rights Reserved.

Page 37 Mirko Funke Industry Sector
PN@HMI - part 1

Media redundancy
I-Device

IRT

IRT

© Siemens AG 2010. All Rights Reserved.

Page 38 Mirko Funke Industry Sector
Part 2 (shared Device)

© Siemens AG 2010. All Rights Reserved.

Page 39 Mirko Funke Industry Sector
Thank you for your attention!

Mirko Funke
Technical Consultant
I IA AS CS 2 FA

Gleiwitzer Straße 555

90475 Nürnberg

Phone: +49 911 895 4072

E-Mail: Mirko.Funke@siemens.com

© Siemens AG 2010. All Rights Reserved.