PROFINET

The Benefits of
The leading PROFINET

Industrial

Ethernet

Standard
 Automation Structure
2

Introduction
Uniform Automation system
structures

)))
Performance
Integration
Innovations
Industrial Ethernet
Enhancement

PROFINET Marketing - Benefits

 Automation Structure
3

Introduction
Uniform
structures
Network standard Ethernet
Performance
High
Integration transmission rate
Innovations
Wireless
Enhancement
Flexible topologies

Fieldbus standard PROFIBUS

High-speed IO communication

Safety

Diagnostics

PROFINET Marketing - Benefits

 The answer - PROFINET
4

Introduction
Uniform
structures
Performance
PROFINET
Integration is the open Industrial Ethernet standard
from PROFIBUS & PROFINET International (PI), Vendor neutral
Innovations
Enhancement
PROFINET is based on Industrial Ethernet

PROFINET utilizes TCP/IP and IT-Standards

PROFINET is Real-Time Ethernet

PROFINET allows seamless integration

of fieldbus systems

PROFINET Marketing - Benefits

 Automation Structure
5

Introduction
Uniform Automation system
structures

)))
Performance
Integration
Innovations
Industrial Ethernet
Enhancement

PROFINET Marketing - Benefits

 Automation Structure
6

Introduction
Uniform Automation system
structures

)))
Performance
Integration
Innovations
Industrial Ethernet
Enhancement
)))
)))

PROFINET Marketing - Benefits

 But if I do that, I need…..
7

- An additional switch
Introduction
- IO-Modules with Industrial Ethernet/PROFINET interface
Uniform
-structures
PROFINET CPUs
-Performance
New methods of Programming
Integration

-Innovations
…and this is increasing the costs…
Enhancement

- Wrong!
- A switch in on board of the IO modules!
- IO-Modules with a PROFINET Interface are exactly the same costs as on
PROFIBUS and only the head module needs to be changed, the IOs can be
kept!
- PROFINET CPUs are used for Industrial Ethernet communication anyways
- The user program can be kept, there is no difference between PROFIBUS and
PROFINET IO-Access!
- Even Redundancy is possible directly on the Products, no OLM, no FO!!
PROFINET Marketing - Benefits
 Automation Structure
8

Introduction
Uniform Automation system
structures

)))
Performance
Integration
Innovations
Industrial Ethernet
Enhancement
)))
)))

The only communication medium is Ethernet.

Reduction ofMarketing
PROFINET Interfaces
- Benefits – Cabling – Connectors - Spare parts
 Automation Structure – higher availability with
Fieldbus integration 9

Introduction
Uniform Automation system
structures

)))
Performance
Integration
Innovations
Industrial Ethernet
Enhancement
)))
)))

Proxy, even
Wireless

PROFIBUS DP/PA

PROFINET Marketing - Benefits

 Even Redundant structures without a switch!
10

Introduction
Uniform System management
structures
Performance
Integration
Innovations
Enhancement

CPU + CP CPU + CP CPU + CP

Subsystem 1 Subsystem 2 Subsystem 3

Central ring with separate subsystems Several local rings

PROFINET Marketing - Benefits

 Comparison with PROFIBUS Solution
11

Introduction
DP-Master
PROFINET PROFINET
Uniform
Controller Device
structures DP-Slave

Performance
Integration
Innovations
Enhancement

FO-Ring

HMI - Panel

HMI - Panel

PROFINET PROFINET
Device Device
DP-Slave
DP-Slave
Redundancy directly at the products,
PROFINET Marketing - Benefits
FO required for Redundancy no FO necessarily required
 System comparison
12

PROFIBUS PROFINET
Bus cycle
Introduction
Uniform Transmission 12MBit/s 100MBit/s
structures Speed 1000MBit/s
Performance Backbone
Integration
Cycle time Min. 300µs Min. 31,25µs
Innovations
Enhancement Number of 125 256 (with CPUs)
devices on ONE limited 128 (with CPs)
PROFIBUS PROFIBUS PROFINET Controller
1,5 MBit 12 MBit
IO Data 244 Byte 1440 Byte

- Higher performance
- Devices with more IO-Data
- fast Parameterization / Diagnostic
- reduce interfaces and components.
- Higher quantity of devices, no limitation in the device number on a
PROFINET Marketing - Benefits
Ethernet network.
PROFINET
offers …
In communication
… more
continuity
(uniform
structures)
 PROFINET is Standard Ethernet
14

Switching technology
Introduction
Simultaneous sending/receiving Parallel communications
Uniform
structures Parallel communications paths
Performance
Unlimited number of devices
Integration
Switch Switch
Innovations Ultra short response times
Switch
Enhancement 1,440 bytes per frame
Intelligent Network device
Switch

PROFINET – innovative and future-proof

PROFINET Marketing - Benefits
 PROFINET is Real-time Ethernet
15

Internet
Introduction
Factory Automation Motion Control
Uniform
structures PROFINET
Industrial
Ethernet
Performance
Integration
Innovations
100ms 250µs

Enhancement IT services TCP/IP

RT IRT

Enables all this...

... direct online access to field devices
... maintenance and service from anywhere (even remote)
... lower costs for production/quality data monitoring

Scalable Real-time for simultaneous,

unlimited IT communications
PROFINET Marketing - Benefits
 PROFINET communications
16

PROFINET
Introduction
Real-Time
Uniform HTTP SNMP Socket RT IRT
PC PROFINET
structures Internet Explorer Field devices
Performance TCP / UDP
Integration
IP
Innovations
Enhancement
Ethernet

Sensor system
PC PROFINET
SNMP/OPC server PLC

PROFINET features standard TCP/IP communications

in compliance with IEEE 802.3 and real-time
communications
PROFINET Marketing - Benefits
 Field busses
17

Conventional automation topologies with fieldbuses

Introduction such as EtherCAT, Ethernet Powerlink, PROFIBUS, Interbus and other
PG/PC HMI PLC
Uniform
structures WLAN
Performance
Industrial
Integration
Ethernet
Innovations
Enhancement PLC Diagnostics

Field device

Field device Web/TCP/IP

Field device

PROFINET Marketing - Benefits

 PROFINET – use one bus for all your tasks!
18

Automation topologies with PROFINET

Introduction
PG/PC HMI PLC
Uniform
structures IWLAN
Performance
Integration
Innovations
Enhancement Diagnostics
Motion
Control Field device

Drive

Web/TCP/IP
Access-
Point

Field device

PROFINET Marketing - Benefits

 Integrated web functionality for diagnostics and service
19

Introduction Security
Uniform
structures Internet
Performance
Integration
Data
Innovations in HTML pages
Enhancement and via applets

Access to the automation from anywhere in the world

Via the integrated web server in automation devices
With a standard Internet browser
Regardless of your engineering tool
Easy remote diagnosis and services

Event-driven message dispatched by SMS or e-mail

PROFINET - innovative communications via TCP/IP and
the Internet for automation applications, too!
PROFINET Marketing - Benefits
 Security with PROFINET
20

Offers protection from

Introduction
Address errors and improper operation
Uniform
structures Unauthorized access Internet

Performance Manipulation and espionage

Integration Features
Innovations Security
Scalability and reaction-free installation PROFINET
Enhancement
Only basic IT knowledge required Industrial
Ethernet
Proven and certified security standards
(firewall, VPN)

Enables
Use of Ethernet at all levels of automation
Vertical networking
Increased use of open IT standards in
automation
Boost security and performance
in your production processes!
PROFINET Marketing - Benefits
 PROFINET – Flexible network topologies
21

Introduction
Uniform
structures
Ring Bus

Performance
Integration
Tree
Innovations
Enhancement Star

Benefits and added value for our customers

Bus structure through integration of switch ports in devices
Tree and star topologies for tree'd configurations
Redundant rings with reconfiguration in real time

Cost reduction and

High availability
more flexibility
PROFINET Marketing - Benefits
 PROFINET – use one bus for all your tasks!!
22

Benefits and added value for

Introduction customers
Uniform
structures Connect any automation device to any point
Performance All automation applications run via just one
Integration cable; Real-time and TCP/IP
Innovations
Standard and failsafe automation
Enhancement
via one cable – or even wireless

Flexibility and cost reduction for

Summary
engineering, installation and maintenance
PROFINET Marketing - Benefits
 Configuration – like PROFIBUS
23

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

PROFINET Marketing - Benefits

PROFINET
offers …
For diagnostic
… more
continuity
(uniform
structures)
 Requirements for diagnostics
25

You want...
Introduction
Access to your data from anywhere
Uniform
structures To localize faults quickly
Performance
Fault messages in plain text and foreign
Integration
languages
Innovations
Enhancement Comprehensive diagnostics down to the
channel, even across gateways
To use common IT standards
A graphical overview of the real topology
Preventative diagnostics and maintenance

Goal: Fast commissioning and increase in

plant availability
PROFINET Marketing - Benefits
 Simple by integrated naming
26

Comprehensible names of devices

Introduction well defined names for the addressing are also used for diagnostic
Uniform information, e. g. „desk-3“
structures Offline-Engineering Online-Diagnostics Web-View
Performance
Integration
Innovations
Enhancement

Consequent support also of the connectors/wiring naming

Offline-Engineering Device-Housing Online-Diagnostics

X1 P2

Error prevention
Clear identification of the fault location
Fast repair
PROFINET Marketing - Benefits
 Topology view
27

Engineering view in addition to the actual plant

Introduction structure
Uniform graphical
structures
tabular
Performance offline
Integration online
Innovations
Enhancement integrated in
Engineering
Controller

Clear plant overview, documentation

Fast fault location
Fast access to detailed diagnostics
PROFINET Marketing - Benefits
 Web
28

Presentation of diagnostics and parameter settings

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

Simple access
Regardless of location, even wireless
No engineering
PROFINET Marketing - Benefits
 Fast commissioning and high plant availability…
29

Added value for our customers

Introduction
Fast engineering
Uniform
structures High plant availability
Performance Cuts costs of configuration and
Integration commissioning
Innovations Diagnostic information worldwide
Enhancement Fast localization of faults
Transparency in the network
Automatic documentation
Preventative maintenance
Data available from anywhere

... Increase of efficiency by fast commis-

Summary
sioning and increased plant availability
PROFINET Marketing - Benefits
PROFINET
offers …
Such as
components,
… seamless fieldbuses and
integration of networks
existing
systems
 Requirements for setting up PROFINET
31

Do you want to...

Introduction
Easily integrate existing fieldbus systems?
Uniform
structures Integrate existing Ethernet networks?
Performance
Continue using existing user programs?
Integration
Innovations Continue using existing devices?
Enhancement

And ...
Continue using your existing knowledge
and tools without a problem?

Minimizes the time and expense of setting up your

system with or migrating to PROFINET
PROFINET Marketing - Benefits
 PROFINET has the answer to your requirements
32

Integration of existing fieldbus

Introduction systems
Uniform through proxy technology
structures
Performance PROFINET is standard Ethernet
Integration
Innovations Lets you continue using your
Enhancement user programs

Makes it easy to convert existing

devices

Engineering – with the same

look & feel

PROFINET Marketing - Benefits

 Easy integration of existing fieldbus systems
through proxy functionality 33

Benefits and added value for our customers

Introduction
Including gateways for PROFIBUS, Interbus, AS-Interface and other
Uniform
structures fieldbuses
Performance Including controllers with PROFINET and PROFIBUS interface
Integration
Innovations
Enhancement PROFINET

Proxy

Transparent communications PROFIBUS

between PROFINET and

PROFIBUS

Transparent integration
Protects your investment
without programming
PROFINET Marketing - Benefits
 Just continue using your user program with
PROFINET ... 34

Benefits and added value

Introduction
Just reconfigure your hardware...
Uniform
structures ... no reprogramming work necessary
Performance
use the same exact
Integration
tools with the same look & feel
Innovations
Enhancement same system design
for PROFIBUS and PROFINET

PROFIBUS PROFINET

Reduce the time and expense of engineering and testing

PROFINET Marketing - Benefits
 From PROFIBUS to PROFINET
35

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

Keep all the IOs only the

Interface Module needs to
PROFINET Marketing - Benefits be changed!
 Advantages to using PROFINET
36

Protects your investment

Introduction Seamless integration of existing fieldbuses
Uniform Easy conversion of existing devices
structures
No additional tools or training needed
Performance
Integration
Innovations Saves costs
Enhancement Uses existing Ethernet networks

Uniformity
Uniform physical network concept

Saves time
Reduces engineering and testing time
Cuts time needed for migration

Minimizes the time and expense of setting up

Summary
your system with or migrating to PROFINET.
PROFINET Marketing - Benefits
PROFINET
offers …
With wireless
automation
… new,
innovative
applications
 Does this sound familiar?
38

Your constraints…
Introduction
Expensive slip rings or slip
Uniform
conductors
structures
Performance Low flexibility
Integration & limited space
Innovations High maintenance costs
Enhancement

Your needs…
An easy networking
solution even for hard-to-
reach places
More space & greater
flexibility
Less maintenance costs

PROFINET Marketing - Benefits

 Standardized technology
39

PROFINET based on standard Ethernet

Introduction
Wireless communications in compliance
Uniform
with IEEE standard possible SCALANCE W
structures
Performance Industrial WLAN (IEEE 802.11)
Integration cyclic and acyclic data transmission
Innovations Supervision of wireless connection
Enhancement Redundant wireless operation over
2 separate wave bands for raised availability
PROFIsafe over WLAN

Bluetooth (IEEE 802.15.2)

Coexistence with WLAN

Fast commissioning
Easy diagnostics

Using established standards for innovative applications

PROFINET Marketing - Benefits
PROFINET
offers …
With integrated
safety
… new,
innovative
applications
 Failsafe communications – even wireless
41

Use of the PROFIsafe profile Safety-

related
Standard
data
Safety-
related
Standard
data
Introduction data data
Tested and accepted with
Uniform
structures PROFINET PROFIsafe PROFIsafe
Layer Layer
Performance Standard and failsafe Standard Standard
communications

channel"
BUS protocol BUS protocol
Integration

“Black
Innovations over the same transmission path PROFINET
Enhancement Can be used for stationary and Industrial
Ethernet
mobile
Emergency Stop function
Allows the use of extended safety PROFINET
Industrial
functions by use of dedicated Access Point
Ethernet
Access Point
PROFIsafe devices RCoax RCoax

IO-Device
Even wireless… Client

Mobile Panel

Failsafe and available,

just like hard-wired!
PROFINET Marketing - Benefits
 Safety solutions conforming of standards
42

Using PROFIsafe and PROFINET can satisfy all

requirements when it comes to ensuring complete
Agenda safety for humans, equipment, and the environment.
Uniform
structures
First communications standard developed in accordance with safety standard IEC
Performance
61508
Integration
Innovations Developed to IEC 61784-3-3, PROFIsafe is the international standard
Enhancement
PROFIsafe handles potential faults (e.g. invalid addresses,
delays, data loss) by means of
Serial numbering

Time monitoring

Authenticity monitoring

Additional CRC backup

Evaluated by and

Drive technology also fits in seamlessly here with the integrated safety functions
according to IEC 61800-5-2.
PROFINET Marketing - Benefits
 The competition
43

Only with PROFINET…

Introduction
Wireless available
Uniform SCALANCE W
structures
Benchmark for the safety communication
in the IEC standards
Performance
Established as open standard
Integration
10 years experience
Innovations
Enhancement
More as 100 000 plants in many branches:
Factory
Process
Train
Cable car
Fun rides
Nuclear
….

PROFIsafe, the proven and established market leader

PROFINET Marketing - Benefits
 Standardized safety technology
44

Safety for humans and machines

Introduction
Safety and standard data over one connection, within one station
Uniform
structures PROFIsafe via PROFIBUS and PROFINET
Performance
Integration
Innovations
Enhancement

Summary Save space, time and money with PROFIsafe

PROFINET Marketing - Benefits
 45

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

PROFINET can do more…

PROFINET Marketing - Benefits
 New Functions available in the Market
46

New Functions of PROFINET

Introduction
Uniform
structures
Shared-Device
Performance
Access from multiple IO-Controllers to
one IO-Device
Integration
Innovations
I-Device (Intelligent Device)
Enhancement
Controller as Intelligent IO-Device

Redundancy
MRP – Media Redundancy Protocol

Web on Controller
Userdefined Web Pages

IRT and Clocksynchronisation

OB

PROFINET Marketing - Benefits

 MRP – Media Redundancy Protocol
47

IEC 61158-5-10 INTERNATIONAL

Introduction Edition 1.0 2007-12 Standard
Uniform
structures
Performance
Based on ring topology.
Integration
Innovations Max. number (50) of ring nodes
Enhancement PN IO controller
PN IO devices
Network infrastructure components (switches)

Configuration and Diagnostic in Engineering

Reconfiguration time 200ms

PROFINET Marketing - Benefits

 Todays configuration possibility
48

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

Most of PROFINET Devices are equipped with a built in Switch

on Board! Line Structure is possible!

PROFINET Marketing - Benefits

 Todays configuration possibility
49

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

Most of PROFINET Devices are equipped with a built in Switch

on Board! Line Structure is possible!

PROFINET Marketing - Benefits

 Now MRP comes in….
50

Introduction
Uniform
structures
Performance
Integration
Ring Topology
Innovations
Enhancement

No switches needed, the function in implemented into the

PROFINET Products!

PROFINET Marketing - Benefits

 Now MRP comes in….
51

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

Most of PROFINET Devices are equipped with a built in Switch

on Board! Line Structure is possible!

PROFINET Marketing - Benefits

 Now MRP comes in….
52

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

Most of PROFINET Devices are equipped with a built in Switch

on Board! Line Structure is possible!

PROFINET Marketing - Benefits

 Shared Device
53

IO-Controller 1 IO-Controller 2

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

PROFINET Marketing - Benefits

 I-Device - Use
54

IO-Controller and IO-Controller 1

Introduction additionally function as
CPU1
Uniform IO-Device
structures
Parallel operation of IO-
Performance Controller
Integration and IO-Device (I-Device) IO-Device 1
Innovations
CPU2
Enhancement

IO-Controller 2

IO-Device 2

Simple and known IO-Connections of CPUs

Connection of CPUs in different Projects
I-Device Connection to third party controller possible
No PNPN-Coupler necessary

PROFINET Marketing - Benefits

 Advantage of I-Device
55

Controller and Device function at the same

Introduction time
Uniform
structures
Preprocessor in the IO-Controller 1
Performance
I-Device
Integration CPU1

Innovations Distribute intelligence

Enhancement
Fast Controller-Controller IO-Device 1
communication (~1ms with
1440Bytes) CPU2

IO-Controller 2
Easy to use PROFINET
Communication between
PROFINET-Controller from
different Vendors (GSDML import) IO-Device 2

PROFINET Marketing - Benefits

 Example: Distributed Intelligence
56

Distributed an local control of the process

Introduction Spread automation tasks into different levels
Uniform
structures
Coordination of Head station in this example S7-400
Performance Preprocessor in the Subunits
Integration
Innovations
Enhancement
S7-400 as
Head station
IO-Controller

IOD IOD IOD

IOC IOD IOD IOC IOD IOD IOC IOD IOD

Subunit 1 Subunit 1 Subunit 1

IOD = IO-Device
IOC = IO-Controller
PROFINET Marketing - Benefits
 Example: Distributed Intelligence
57

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement
S7-400 as
Head station Every unit can be controlled
IO-Controller
locally without Head station
(example manual mode)

IOD IOD IOD

IOC IOD IOD IOC IOD IOD IOC IOD IOD

Subunit 1 Subunit 1 Subunit 1

IOD = IO-Device
IOC = IO-Controller
PROFINET Marketing - Benefits
 Web mechanism
58

Webdiagnostics and Unser defined

Introduction WebPages to access Process value
Uniform
structures
Performance
Integration
Innovations
Enhancement
S7-400 as
Head station
IO-Controller

IOD IOD IOD

IOC IOD IOD IOC IOD IOD IOC IOD IOD

Subunit 1 Subunit 1 Subunit 1

PROFINET Marketing - Benefits

 Summery
59

Unlimited number of devices

Introduction
Multimaster
Uniform
structures High network flexibility
Performance Wireless technology
Integration No network installation rules except 100m Ethernet
Innovations (Standard IEEE Regulation)
Enhancement High Data quantity, 1440 Bytes In/Out
Redundancy, I-Device, Shared Device
Isochronous mode together with IT traffic
Standard switches with standard cables
Fieldbus integration with Proxy technology even
wireless
Same look&feel to configure PROFIBUS compared
to PROFINET
Webdiagnostics
PROFIenergy
Safety Data on the same network and integrated
PROFINET Marketing - Benefits
 Customer Interviews
60

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

PROFINET Marketing - Benefits

 Thank you for your attention!
61

Introduction
Uniform
structures
Performance
Integration
Innovations
Enhancement

PROFIBUS/PROFINET Association South East Asia

Bernd Lieberth (President)
1, Scotts road, #21-07, Shaw Centre
Singapore-228208

E-Mail: southeastasia@profibus.com

Join us at
PROFINET Marketing - Benefits