Professional Documents
Culture Documents
EN12668-1 Compliant
Sealed to IP67
2
EPOCH LTC – Physical Features
Dimensions: 8.79 in. H x 5.07 in. W x 2.17 in. D
223.3 mm H x 128.9 mm W x 55.1 mm D
Weight: 2.12 lbs. / 0.96 kg
Exceptional portability
3
EPOCH LTC – Physical Features
The EPOCH LTC has been designed to withstand the
harsh environments common in the NDT field.
4
EPOCH LTC – Physical Features
Handheld design that works for left-
handed and right-handed operators.
All buttons are within reach from either
side of the instrument.
Hand strap may be reversed for
operators who prefer to hold the
instrument in their right hand.
5
EPOCH LTC - Display
The EPOCH LTC utilizes the latest in display technology.
Color Liquid Crystal Display (LCD) with 60Hz update rate.
Full VGA resolution (640 x 480 pixels)
Transflective Technology – Provides excellent visibility in direct
sunlight as well as indoors. Low power consumption improves
battery life.
6
EPOCH LTC – Physical Features
Transducer Connections
– The EPOCH LTC utilizes small Lemo (00 size) transducer connections.
– These connections have been substantially improved for the EPOCH LTC.
» Increased strength and isolation of any applied force from the PCB.
» Sealed to IP67
7
EPOCH LTC – Physical Features
Power Supply Connection
– Rubber plug is used to seal this connection.
– The EPOCH LTC uses the EP-MCA power supply. This is currently used by
the EPOCH XT and the EPOCH 4 series as well.
– The EPOCH LTC will charge its main battery internally when plugged in.
8
EPOCH LTC – Input/Output
EPOCH LTC I/O Ports are protected by a sealed door.
Gasket Seal
VGA / RS-232
Mini-SD Card
USB I/O
9
EPOCH LTC – Input/Output
USB “On-The-Go” (OTG) Port acts as both a Host and a Client
Port. Used for PC Communication and Printing.
– Cable for PC Communication (Type: Mini AB to A)
» EPLTC-C-USB-A-6
– Cable for Printing (Type: Mini AB to B)
» EPLTC-C-USB-B-6
– USB Communication and Printing will be enabled in the EPOCH LTC
Operating Software in February 2008.
10
EPOCH LTC Training Presentation
Peripherals and Accessories
EPOCH LTC – Input/Output
Mini SD Card slot allows for 512MB of removable data storage. All
EPOCH LTC units ship with a card installed and with an adaptor for
card readers in the instrument’s transport case.
12
EPOCH LTC – Battery Door
The EPOCH LTC’s battery door is secured by four thumb screws
shown below.
The battery door contains a gasket seal and a membrane vent.
13
EPOCH LTC – Batteries
The EPOCH LTC’s main battery is a
rechargable Lithium Ion pack.
– Part Number: EPLTC-BAT-L
– Estimated Battery Life: 8 Hours
– May be recharged inside unit. Recharge
time is approximately 2-3 hours.
15
EPOCH LTC – Transport Case
16
EPOCH LTC – Transport Case
17
EPOCH LTC Accessories
Rubber Protective Case with Integrated Pipe Stand and D-Rings.
– PN: EPLTC-RPC
USB Cables – Two types for connection of USB OTG port to Host
and Client style ports.
– EPLTC-C-USB-A-6 for connection to Host Port (PC)
– EPLTC-C-USB-B-6 for connection to Client Port (Printer)
18
EPOCH LTC Accessories
VGA Cable
– EPLTC-C-VGA-6
RS-232 Cable
– EPLTC-C-RS232-6
Display Protectors
– EPLTC-DP
19
EPOCH LTC Training Presentation
Keypad and Function Descriptions
EPOCH LTC – Keypad Design (English)
F1 to F4 keys
access preset Dedicated GATES
parameter values key within easy reach
of user’s thumb
UP and DOWN
Arrows for COARSE
Adjustments
LEFT and RIGHT RECALL SETUP
Arrows for FINE allows Quick Cal
Adjustments Recall
21
EPOCH LTC – Keypad Design (Intl.)
22
EPOCH LTC – Keypad Design (Japanese)
23
EPOCH LTC – Keypad Design (Chinese)
24
EPOCH LTC – Display Modes
The EPOCH LTC has three display
modes:
– Split Screen, also called Setup Mode
– Full Screen
– Max A-Scan
Toggle between modes with the
DISPLAY / SETUP key.
25
EPOCH LTC – Display Color Schemes
The EPOCH LTC has two display color schemes:
– Indoor
– Outdoor
Press 2nd F, DISPLAY SETUP [COLOR] to toggle between these
display modes.
26
EPOCH LTC – Key Function Descriptions
The ENTER key is used to move from one parameter to the next.
– In Split Screen mode the ENTER key functions as follows:
» If a setup tab is highlighted, pressing the ENTER key will rotate the operator through the
functions within the tab and then back to the tab itself.
» If a setup tab is NOT highlighted, pressing the ENTER key will rotate the operator through
the ID, GAIN, DELAY, and RANGE parameters.
27
EPOCH LTC – Key Function Descriptions
The ARROWS or SLEWING keys perform the following functions:
– Adjust the value of a selected parameter
– Enter alphanumeric characters for datalogging
– Enter values for thickness / soundpath / depth during calibration.
Coarse
Adjustment
28
EPOCH LTC – Key Function Descriptions
The GAIN key allows the operator to adjust the EPOCH LTC’s
system sensitivity.
The total adjustment range for the EPOCH LTC is 110dB
Default Coarse and Fine values shown below. These may be
changed in the Editable Parameters menu if desired.
+ 6.0 dB
- 6.0 dB
- 0.1 dB + 0.1 dB
29
EPOCH LTC – Key Function Descriptions
Pressing 2nd F, GAIN [REF GAIN] will lock the instrument’s current
gain setting as a reference (REF) level and activate the Scanning
Gain function in the EPOCH LTC.
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EPOCH LTC – Key Function Descriptions
Scanning Gain – This function is used during many inspection
procedures that require the operator to add gain (typically 6dB to 24 dB)
in order to make defects easier to detect.
When a defect is detected, the scanning gain must be removed in order
to evaluate the height of the defect echo at reference gain.
F1 = ADD
– This adds the current scanning gain
to the REF Gain and turns off the
scanning gain function.
F2 = SCAN DB
– This toggles the scanning gain on and
off allowing quick echo height evaluation
at reference level.
F3 = OFF
– This turns off the scanning gain function.
31
EPOCH LTC – Key Function Descriptions
The GATES key allows the operator to control
gate positioning.
32
EPOCH LTC – Key Function Descriptions
The GATE adjustments that are available are:
– Gate Start (G1 ST and G2 ST): This value is adjustable across the entire width of the display.
– Gate Width (WD): This value is adjustable from the Start value to the end of the display.
– Gate Level (LV): This value is adjustable from 2% to 95% screen height.
Gate adjustments are available in the Split Screen mode under the GATES setup tab as shown in the screenshot
below.
Gate adjustments may always be
accessed by pressing the GATES
direct access key as well.
– The first press of the GATES key will
activate G1 Start. Use the ENTER
key to access the other gate position
controls.
33
EPOCH LTC – Key Function Descriptions
There are three types of Gate alarms available:
– Positive Logic: Alarm is triggered when an echo breaks the gate.
– Negative Logic: Alarm is triggered when an echo falls out of the gate.
– Minimum Depth: Alarm is triggered when the measurement to an echo in
the gate crosses an operator defined threshold.
Positive Logic Gate Alarm
34
EPOCH LTC – Key Function Descriptions
Negative Logic Gate Alarm
35
EPOCH LTC – Key Function Descriptions
Minimum Depth Gate Alarm
36
EPOCH LTC – Key Function Descriptions
The ZOOM function is activated by pressing 2nd F, GATES [ZOOM]
Zoom Flag
37
EPOCH LTC – Key Function Descriptions
The FREEZE function locks the displayed A-Scan
signal on the instrument’s display.
When FREEZE is active, the operator may not adjust
the following settings:
– Pulser settings
– Receiver settings
– Activate / Deactivate SW Options
The operator MAY adjust the
following settings:
– Gain and Scanning Gain
– Gates (measurements will update)
– Range (to a lower value)
– Zoom
– DAC/TVG Gain
Freeze Flag
– Rectification
38
EPOCH LTC – Key Function Descriptions
The MEAS/RESET key is used to perform the
following functions:
– To exit the System Menu or Datalogger Menu
and return to the live screen.
– To reset measurements that track minimum and maximums:
» Min Depth
» Max Depth
» Min Amplitude
» Max Amplitude
39
EPOCH LTC – Key Function Descriptions
The SAVE key is used to save the on-screen data to
the active file and ID.
Data saved each time the SAVE key is pressed are:
– A-Scan
– All active measurements
– Instrument setup parameters
– Grid setup information
– Software option status and setup
40
EPOCH LTC – Key Function Descriptions
The PRINT function is activated by
pressing 2nd F, SAVE [PRINT].
When the PRINT function has been enabled it will allow the
operator to print screenshots and possibly reports created on the
EPOCH LTC to compatible USB and RS-232 printers.
41
EPOCH LTC – Key Function Descriptions
The RANGE key allows the operator to set the time
window covered by the instrument’s display.
42
EPOCH LTC – Key Function Descriptions
The Display Delay function is activated
by pressing 2nd F, RANGE [DELAY].
Display delay may be adjusted from
-2 inches (-50mm) to the RANGE value.
Display delay does NOT affect measurement values.
43
EPOCH LTC – Key Function Descriptions
Pressing the CAL key initiates the EPOCH LTC’s
Auto Calibration process.
44
EPOCH LTC – Key Function Descriptions
The Quick Calibration Recall process
is initiated by pressing
2nd F, CAL [RECALL SETUP].
45
EPOCH LTC – Key Function Descriptions
Pressing the ID key allows the operator to edit
the current ID name. The current ID name is shown
in the ID field in the upper left corner of the instrument
display. This name is the current “save-to” location
in the active file in the EPOCH LTC’s datalogger.
46
EPOCH LTC – Key Function Descriptions
The SYSTEM MENU key allows the operator to access
the EPOCH LTC’s main setup menu.
For more details about the System Menu please refer to the
System Menu section in this presentation.
47
EPOCH LTC – Key Function Descriptions
The PEAK MEMORY function is activated
by pressing 2nd F, SYSTEM MENU
[PEAK MEM].
48
EPOCH LTC Training Presentation
Display Modes and Split Screen Setup Menu
EPOCH LTC – Display Modes
The EPOCH has three different display modes for the operator to
choose from:
– Split Screen – This is the setup mode. Instrument parameters are arranged
into four main tabs for BASE, GATES, PULSER, and RECEIVER.
– Full Screen – This mode features a larger A-Scan as well as the four user-
customizable measurement locations
– Max A-Scan – This mode maximizes the size of the A-Scan display. This
may be used while scanning for defects when viewing measurements is not
required for the application.
50
EPOCH LTC – Display Modes
Gate Measurement 1
Measurement Measurement 2
Mode Icon(s)
Measurement 3
Display Measurement 4
Flag Area
Delay Parameter
SD Functional
SD Status
Indicator SD Not Functional
51
EPOCH LTC – Display Modes
Gate Measurement 1
Measurement Measurement 2
Mode Icon(s)
Measurement 3
Display Measurement 4
Flag Area
Active Parameter
Delay Parameter
Range Parameter
SD Functional
SD Status
Indicator SD Not Functional Battery Indicator
52
EPOCH LTC – Display Modes
Gate
Measurement
Mode Icon(s)
Display
Flag Area
SD Functional
SD Status
Indicator SD Not Functional
53
EPOCH LTC – Split Screen Setup Menu
BASE TAB
54
EPOCH LTC – Split Screen Setup Menu
The BASE Tab in the Split Screen Setup Menu contains the
following parameters in all EPOCH LTCs:
– Material Velocity (VEL): 0.025 – 0.6000 in/usec (635 – 15240 m/sec)
– Zero Offset (ZERO): 0 – 750 usec
– Refracted Angle (ANGLE): 0 degree, 10 – 85 degrees in 0.1 degree
increments.
– Part Thickness (THICK)
The BASE Tab also contains the Curved Surface Correction (CSC)
controls if this option has been purchased.
55
EPOCH LTC – Split Screen Setup Menu
GATES TAB
56
EPOCH LTC – Split Screen Setup Menu
The GATES Tab in the Split Screen Setup Menu contains the
following parameters in all EPOCH LTCs:
– Gate 1 Start (G1 ST): Adjustable over entire displayed range.
– Gate 1 Width (WD): Adjustable from G1 ST to end of displayed range.
– Gate 1 Level (LV): Adjustable from 2% to 95% of screen height.
– Gate 1 Alarm (THICK): Selectable Positive, Negative, Min Depth, or Off.
The GATES Tab also contains GATE 2 controls if this option has
been purchased and activated in the EPOCH LTC System Menu.
57
EPOCH LTC – Split Screen Setup Menu
PULSER TAB
58
EPOCH LTC – Split Screen Setup Menu
The EPOCH LTC comes with a fixed width square wave pulser.
The Tunable Pulser is a software option (PN: EPLTC-SWP). If this
has been purchased then the operator will see the Pulse
Frequency (FRQ) setting in this tab, otherwise it will not appear.
Pulser Design is compliant to EN12668-1.
59
EPOCH LTC – Split Screen Setup Menu
RECEIVER TAB
60
EPOCH LTC – Split Screen Setup Menu
The EPOCH LTC receiver design is similar to the EPOCH XT. This
100% digital design allows many unique features:
– Gain adjustment over full 110dB range while frozen
– Gate adjustment with digital measurements while frozen
– High dynamic range for DAC/TVG and DGS/AVG
63
EPOCH LTC – System Menu
Measurement Select (MEAS)
Reading Selection Mode
– AUTO – The EPOCH LTC will choose
measurements automatically based on the
parameters chosen by the operator.
– MANUAL – The operator must manually
choose all measurements.
Units
– Inches, millimeters, microseconds
Resolution
– Inches: X, X.X, X.XX, X.XXX
– Millimeters: X, X.X, X.XX
– Microseconds: X, X.X, X.XX, X.XXX
– % Amplitude: X, X.X, X.XX
Calibration Mode (Angle Beam)
– Soundpath or Depth
X-Value
– This is the distance from the Beam Index
Point on a wedge to the front of the wedge.
The correction value is removed from
surface distance measurements.
64
EPOCH LTC – System Menu
Gates Setup (GATES)
The GATES Tab is used to setup the
measurement modes for Gate 1.
The Gate 2 Enable setting will only function
if the Gate 2 option has been purchased.
MEASUREMENT MODE:
– Peak: Measurements are based on the
highest peak within or under the Gate.
66
EPOCH LTC – Grid Display Modes
Standard X-Axis
67
EPOCH LTC – Grid Display Modes
Soundpath X-Axis
68
EPOCH LTC – Grid Display Modes
Leg X-Axis
69
EPOCH LTC – System Menu
GENERAL Tab
The GENERAL Tab contains many general
preferences and settings.
FILTER GROUP – Only standard filter
settings are currently available.
KEY BEEP – Controls whether or not the
instrument beeps on each keypress.
ALARM BEEP – Turns on/off the audible
alarm horn.
ALL LOCK & CAL LOCK – Used to lock out
specific functions to avoid accidental change
to the instrument setup.
LANGUAGE – Currently available languages
are English, German, French, Spanish,
Japanese, Chinese, Russian, Swedish,
Italian, and Norwegian.
RADIX TYPE – Period or Comma.
DATE MODE – Choose among various
formats for date stamps in saved data.
COLOR BRIGHTNESS – Controls the
brightness of the EPOCH LTC’s backlight.
70
EPOCH LTC – System Menu
CLOCK Tab
The CLOCK Tab allows the operator to
set the date and time for the instrument.
The EPOCH LTC will date and time
stamp files in the instrument’s
datalogger when they are created and
modified.
12 hour and 24 hour formats are
available for the time.
71
EPOCH LTC – System Menu
STATUS Tab
The STATUS Tab is primarily used for
support of equipment in the field. This
tab contains information about each
specific unit.
Temperatures
Battery capacity
Hardware and Software versions
Unique hardware serial number.
72
EPOCH LTC – System Menu
Editable Parameters
The EDITPAR Tab manages the preset
values that appear above the EPOCH
LTC’s function keys for many
parameters.
Customizing these values allows the
operator to place his most commonly
used values on the function keys.
This greatly speeds up instrument setup
and inspection.
73
EPOCH LTC – System Menu
Software Options
The OPTIONS Tab allows operators to see which
software options are active within their unit and
also to add new software options purchased from
Olympus NDT.
Options in the list that are followed by “Licensed”
are installed and active within the instrument.
Options in the list that do not have “Licensed” after
their name are not active in the instrument.
All software options can be activated remotely by
entering an “option key” provided by Olympus NDT
for the desired option.
74
EPOCH LTC – System Menu
Instrument Resets
The RESETS Tab allows operators to
reset their instrument to factory settings
should they experience a software bug
or other failure.
MEASUREMENT RESET – Resets all
parameter values to the factory default.
STORAGE RESET – Completely erases
the instrument data logger.
MASTER RESET – Performs both a
MEASUREMENT RESET and a
STORAGE RESET.
75
EPOCH LTC Training Presentation
Instrument Datalogger
EPOCH LTC DATA LOGGER
The EPOCH LTC Data Logger is managed in a separate tabbed menu
similar to the EPOCH XT. This menu is accessed by pressing [2nd F]
[ID] (FILE).
Key Features:
The simplified Data Logger has two file types:
– Incremental Files: Name the file and give the instrument a starting ID. As
the operator saves the ID will increment automatically.
– CAL Files: These files store only one ID. Operators should store their
instrument setup files in these files to allow Quick Recall.
Quick Recall Feature Standard
– The operator may recall any CAL file by pressing [2nd F] [CAL] (RECALL
SETUP) at any time. This will show a list of CAL files to choose from. This
will NOT change the active save to location.
77
EPOCH LTC DATA LOGGER
The EPOCH LTC Data Logger is managed in a separate tabbed menu
similar to the EPOCH XT. This menu is accessed by pressing [2nd F]
[ID] (FILE).
Key Features:
Data Logger Storage
78
EPOCH LTC DATA LOGGER
Creating a CAL File
Press 2nd F, ID (FILE) to enter the Data
Logger menu.
Use the arrow keys to highlight the
CREATE Tab.
Press ENTER to select the FILE NAME
field.
– Enter a file name using the arrow keys and
the function keys.
– The UP Arrow allows letter entry
– The DOWN Arrow allows number and
symbol entry
– The LEFT and RIGHT Arrow keys move the
cursor.
– The function keys allow you to Insert, Delete,
and Backspace.
Once the FILE NAME has been entered
press the ENTER key to continue.
79
EPOCH LTC DATA LOGGER
Creating a CAL File
The DESCRIPTION, INSPECTOR ID, and
LOCATION NOTE fields are optional. Use
the Arrow Keys and the function keys to
enter any desired information.
Press the ENTER key to move through the
available fields to reach the FILE TYPE
Field.
Choose CALIBRATION for the file type and
press ENTER.
Enter a CALIBRATION ID. This can be any
number or character. This is required.
Press ENTER to highlight the CREATE
button and press ENTER again.
80
EPOCH LTC DATA LOGGER
Creating an Incremental File
Press 2nd F, ID (FILE) to enter the Data
Logger menu.
Use the arrow keys to highlight the
CREATE Tab.
Press ENTER to select the FILE NAME
field.
– Enter a file name using the arrow keys and
the function keys.
– The UP Arrow allows letter entry
– The DOWN Arrow allows number and
symbol entry
– The LEFT and RIGHT Arrow keys move the
cursor.
– The function keys allow you to Insert, Delete,
and Backspace.
Once the FILE NAME has been entered
press the ENTER key to continue.
81
EPOCH LTC DATA LOGGER
Creating an Incremental File
The DESCRIPTION, INSPECTOR ID, and
LOCATION NOTE fields are optional. Use
the Arrow Keys and the function keys to
enter any desired information.
Press the ENTER key to move through the
available fields to reach the FILE TYPE
Field.
Choose INCREMENTAL for the file type and
press ENTER.
Enter an ID PREFIX if desired.
Enter a START ID. This can be any number
or character. This is required to create a file.
Press ENTER to highlight the CREATE
button and press ENTER again.
82
EPOCH LTC DATA LOGGER
Opening a File
The EPOCH LTC data logger maintains
a list of stored files in the data logger
menu in the OPEN Tab shown in the
screenshot to the right.
To open a file follow the steps below:
– Press 2nd F, ID (FILE) to enter the data logger
menu.
– The OPEN Tab will be highlighted.
– Press ENTER to move into the file list.
– Highlight the desired file using the Up and
Down Arrow keys.
– Press F2 (OPEN).
The instrument will open the file and NOTE: Opening a file does NOT recall a
setup. This action only makes the opened
bring the operator back to the live
file the active “save-to” location.
screen.
83
EPOCH LTC DATA LOGGER
ID Field
Saving to Files
When a file has been opened the
EPOCH LTC will allow the operator to
save to its currently selected ID by
pressing the SAVE key.
84
EPOCH LTC DATA LOGGER
Reviewing File Information - Details
File Details can be viewed in the OPEN,
REVIEW, and DELETE Tabs within the
EPOCH LTC’s data logger menu.
File Details include the following information:
– File Name
– Description (if entered by operator)
– Inspector ID (if entered by operator)
– Location Note (if entered by operator)
– File Type
– Date & Time created
– Date & Time of last modification
– Total number of saved IDs
85
EPOCH LTC DATA LOGGER
Reviewing File Information –
Contents & ID Review
File Contents and ID Review are
accessed in the REVIEW Tab in the
EPOCH LTC’s data logger menu.
86
EPOCH LTC DATA LOGGER
Reviewing File Information – Contents &
ID Review
The operator will first see a waveform &
measurement view of the first ID in the
selected file. This is shown in the screenshot
to the right.
The Up and Down Arrow keys are used to
move from one ID to another.
87
EPOCH LTC DATA LOGGER
Recalling an ID from the Contents / ID
Review
When reviewing IDs in a file the operator can
recall the selected ID and its setup by
pressing the F2 (RECALL) key.
88
EPOCH LTC DATA LOGGER
Quick Calibration Recall
The operator can quickly recall any
stored calibration from the live screen
without entering the data logger menu.
Press 2nd F, CAL (RECALL SETUP)
The EPOCH LTC will display a list of
all stored CAL files as shown in the
screenshot to the right.
The operator highlights the proper file
and recalls the stored calibration by
pressing the F2 (RECALL) key.
90
EPOCH LTC DATA LOGGER
File Export to Mini SD
The EPOCH LTC allows the operator
to export any file to the Mini SD card in
the form of a .csv file that can be
opened in Excel.
This data can be used as exported or it
may be imported into other customized
spreadsheets and databases.
The File Export is done by highlighting
the desired file in the OPEN Tab and
pressing F3 (EXPORT).
Excerpt of resulting file is shown
below:
ID Units R1 R1 Type R2 R2 Type R3 R3 Type R4 R4 Type Gain Range Delay Vel Zero Angle Thick CSC Mode
ID-01 MM 2.513 Gate1Thickness 2.44 Gate1MinimumDepth -100 Off 81.75 Gate1CurrentAmplitude 54 24.618 0 5.8097 10.267 0 0 OFF
ID-02 MM 5.011 Gate1Thickness 1.903 Gate1MinimumDepth -100 Off 80.25 Gate1CurrentAmplitude 54 24.618 0 5.8097 10.267 0 0 OFF
ID-03 MM 7.509 Gate1Thickness 1.903 Gate1MinimumDepth -100 Off 79.75 Gate1CurrentAmplitude 54 24.618 0 5.8097 10.267 0 0 OFF
ID-04 MM 10.015 Gate1Thickness 10.007 Gate1MinimumDepth -100 Off 77.25 Gate1CurrentAmplitude 54 24.618 0 5.8097 10.267 0 0 OFF
ID-05 MM 12.513 Gate1Thickness 1.903 Gate1MinimumDepth -100 Off 76.75 Gate1CurrentAmplitude 54 24.618 0 5.8097 10.267 0 0 OFF
91
EPOCH LTC DATA LOGGER
Copying Files
The operator can copy the file structure
and/or the file content of one file into a
new file using the COPY feature.
To copy a file the operator must:
– Access the Data Logger menu
– Access the COPY tab
– Select the file to be copied
– Define a new file name for the copy
destination file
– Determine if the data of the file should be
included as part of the copy
– Press Copy to complete the process
This feature is excellent for users following
the same inspection plan on a regular basis
92
EPOCH LTC DATA LOGGER
Editing File Details
The operator can edit the file details of
a preexisting file after its creation using
the EDIT tab.
To edit file details, the operator must:
– Access the Data Logger Menu
– Access the EDIT Tab
– Highlight the file to edit
– Use the available fields to edit the desired file
detail information
– Press Done to complete the edit process
93
EPOCH LTC DATA LOGGER
Viewing File Reports
The operator is able to create a report live on
the EPOCH LTC using the REPORT tab.
To create a live report:
– Access the Data Logger menu
– Access the REPORT tab
– Highlight the file from which to create the report
» Note: Use the DETAILS key to review basic information
about any file listed in this view
– Select the units of measurement to be used in
creating the report
– Use the F2 key to create the REPORT
94
EPOCH LTC Training Presentation
Straight Beam Calibration
Straight Beam Calibration
Materials:
TRANSDUCER CABLE
– A109S-SM – LCM-74-6
COUPLANT
TEST BLOCK – B-2
– 2214E
96
Straight Beam Calibration
Place a Drop of Couplant on the .200” and .500” Steps and set the
transducer on the .200” (THIN STANDARD) step.
10 dB of Gain =
97
Straight Beam Calibration
INSTRUMENT PARAMETERS SETUP
Base Instrument
PULSER Setup Tab
DAMP = 50 Ohms
MODE = P/E
(pulse – echo)
ENERGY = 100V
Instrument Options
Receiver Setup Tab
PRF = Auto or 60+Hz
Frequency = 5MHz
98
Straight Beam Calibration
Position Gate 1 on the Thin Reference Echo:
♦ Press F4 (AUTO-80%) to position the reference echo at
80% full screen height
99
Straight Beam Calibration
Calibrate for Thin Reference Echo
♦ Press the CAL key
♦ Press F2 (CAL THIN)
100
Straight Beam Calibration
Position Gate 1 on the Thick Reference Echo:
♦ Press F4 (AUTO-80%) to position the reference echo at
80% full screen height
101
Straight Beam Calibration
Calibrate for Thick Reference Echo
♦ Press the CAL key
♦ Press F2 (CAL THICK)
105
Shear Wave Calibration
INSTRUMENT PARAMETERS SETUP
Base Instrument
– Gain = 40dB
– Range = 10 in.
– Velocity = 0.1280 in/usec
– Angle = 45 degrees
– Damping = 50 Ohms
– Mode = Pulse – Echo
– Energy = 200V
– Filter = Standard
– Reject = 0%
– Rectification = Full
Instrument Options
– PRF = Auto or 60+Hz
– Pulser Frequency = 2.27MHz
106
Shear Wave Calibration 1/4 Locate Beam Index Point
– 2. Move the transducer forward and backward until the echo amplitude from the 4” arc is peaked
(The Peak Memory function can be used for this by pressing 2 nd F SYSTEM MENU (PEAK MEM)
107
Shear Wave Calibration 2/4 Verify Refracted Angle
Verify the Refracted Angle
– 1. Position the transducer over the appropriate angle mark on the IIW Block (In this
case it is the 45 deg located on the bottom side of the IIW).
– 2. Move the transducer forward and backward to “peak up” echo from the large
circular hole in the block. Peak Memory aids in this process by pressing 2 nd F
SYSTEM MENU (PEAK MEM).
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Shear Wave Calibration 2/4 Verify Refracted Angle
Verify the Refracted Angle
– After the signal is peaked, hold the transducer stationary. Look at the Beam Index
Point on the wedge. The Beam Index Point will be located above an angle marker
on the IIW block.
» This is the REFRACTED ANGLE (Beta) for the transducer and wedge.
– If the Beta Value differs from the one initially entered, enter the proper angle in the
Base Setup Tab shown below:
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Shear Wave Calibration 3/4 Calibrating for Distance
Couple the transducer to the IIW Block so that the Beam Index Point
is directly over the 0 deg mark.
Adjust the Gain so the 4” and 9” Reference Echoes are visible.
4” 1”
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Shear Wave Calibration 3/4 Calibrating for Distance
Position Gate 1 over the 4 in.
reference echo and press F4
(AUTO-80%) to bring it to 80%
screen height.
Press the CAL key.
Press F1 (CAL THIN).
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Shear Wave Calibration 3/4 Calibrating for Distance
Move Gate 1 over the 9 in. reference echo.
Press F4 (AUTO-80%).
4” 1”
112
Shear Wave Calibration 3/4 Calibrating for Distance
Press F1 (CAL THICK).
113
Shear Wave Calibration 4/4 Calibrating for Sensitivity
Flip the IIW block over and face
the transducer toward the 0.060 in 0.060” side
side drilled hole. drilled hole
Reduce the instrument’s Range to
2 inches.
Peak up the echo from the side
drilled hole to 80% screen height.
– The Peak Memory function is
helpful with this task.
Press 2nd F, GAIN (REF GAIN) to
lock in the instrument’s Reference
Gain and enable the Scanning
Gain function.
The Shear Wave Calibration is
now complete.
114
EPOCH LTC Training Presentation
Software Features and Options
Software Feature
Dynamic DAC/TVG
116
EPOCH LTC – Dynamic DAC/TVG
The EPOCH LTC includes DAC and TVG capabilities as a
standard feature. The EPOCH LTC includes the following
standard DAC/TVG modes:
ASME
ASME-3
JIS
Custom
117
EPOCH LTC – Dynamic DAC/TVG Setup
The first step in setting up DAC/TVG is to calibrate the
instrument for the intended material, inspection range
and general sensitivity. This includes:
118
EPOCH LTC – Dynamic DAC/TVG Setup
119
EPOCH LTC – DAC/TVG Software Activation
DAC/TVG is activated using the SYSTEM MENU key on
the LTC keypad.
120
EPOCH LTC – DAC/TVG Software Activation
In the DAC/TVG MODE control box, use the function keys to
select the desired type of DAC:
returns to
previous menu
121
EPOCH LTC – DAC/TVG Reference Correct
Reference Correction: While inspecting using DAC/TVG, it is common to
digitally compare the height of a reflector to the height of the curve. It is
also common to use scanning gain while inspecting for defects.
Scanning gain increases the height of the echo without changing the
level of the curve.
An echo compared to a curve (in % or dB) while using scanning gain will
not yield a true digital comparison. Reference Correction automatically
removes scanning gain from the digital comparison only to allow the
inspector to scan with scanning gain while still making a correct digital
comparison between the echo and the curve.
122
EPOCH LTC – Acquiring DAC Points
Building a DAC curve on the EPOCH LTC is fast and accurate!
123
EPOCH LTC – DAC/TVG Adjustments
While building a DAC curve, the EPOCH LTC allows the operator to adjust
signal height of each reference reflector using the AUTO-80% feature.
124
EPOCH LTC – DAC/TVG Adjustments
While building a DAC curve, the operator can make adjustments to the
following gage parameters:
– RANGE
– SCREEN DELAY
– GAIN
– ANGLE
– PART THICKNESS
– OUTER DIAMETER (CSC)
125
EPOCH LTC – DAC/TVG Adjustments
While building a DAC curve, the operator can delete a point that is
acquired incorrectly using the F3 [DELETE] key.
126
EPOCH LTC – DAC/TVG Inspection
After building or recalling a DAC/TVG curve, inspection adjustments can be
made using the DAC/TVG tab in the EPOCH LTC’s live screen.
These adjustments
include:
– DAC GAIN
– GAIN STEP
– CURVE NO
– VIEW
127
EPOCH LTC – DAC/TVG Inspection
DAC GAIN adjustment either raises or lowers the gain of both the
echo and the curve.
Since DAC codes require that any indication be sized above 20%
full screen height, the usable range of a basic DAC curve is often
limited.
128
EPOCH LTC – DAC/TVG Inspection
Inspection with DAC at multiple depths/sound path distances:
DAC GAIN = 0.0 dB DAC GAIN = +10.8 dB
129
EPOCH LTC – DAC/TVG Inspection
CURVE NO adjustment changes the warning curve which defines the digital
comparison being made between an indication and the DAC/TVG setup.
130
EPOCH LTC – DAC/TVG Inspection
VIEW adjustment toggles between the DAC curve view and TVG view.
131
EPOCH LTC – DAC/TVG Custom
Various inspection codes exist in different markets that prescribe the use of DAC
and/or TVG for flaw sizing.
Within these codes, Warning Curve levels are often defined to meet the code’s
sizing requirements. Examples are:
– ASME – One DAC curve representing the reference reflector height
– ASME-3 – Three DAC curves at Reference, -6.0dB and -14.0dB
– JIS – Positive and Negative curves at every +/-3.0dB
The EPOCH LTC features CUSTOM DAC/TVG Mode, which allows the operator to
define up to 3 Warning Curves (in addition to the main Reference curve) from
-24.0dB to +24.0dB from Reference.
132
EPOCH LTC – DAC/TVG Custom
CUSTOM DAC/TVG Mode also allows the operator to define the Curve Type
for these custom Warning Level curves:
POLYNOMIAL – Connects the acquired reference points with a curved line which
interpolates the attenuation of sound between each reference reflector (similar to ASME
and ASME-3 code requirements).
STRAIGHT – Connects the acquired reference points with straight line segments (similar
to the JIS code requirements).
133
Software Options
DGS/AVG
134
EPOCH LTC – DGS/AVG
The EPOCH LTC offers on-board DGS/AVG capabilities as an optional
feature. The DGS/AVG software option features a comprehensive
library of transducers from both Olympus NDT and competitors.
135
EPOCH LTC – DGS/AVG Overview
DGS/AVG is a flaw sizing method that compares the height of a reflector to a
curve which represents the expected height of a known defect size at
various sound path lengths within a part. DGS/AVG is similar to the DAC
flaw sizing method, but with notable differences:
Reference Curve(s) not built point by point using reference reflectors – instead, curve(s)
based on DGS Diagrams which predict the echo response (and attenuation) of multiple
reflector sizes over a particular sound path range in carbon steel.
DGS Diagram
136
EPOCH LTC – DGS/AVG Overview
DGS Diagrams are specific to the transducer being used for inspection.
DGS Diagrams/Curves are based on attenuation in an “ideal” carbon steel. The operator must make
attenuation adjustments based on the inspection material to accurately predict the true attenuation,
especially in the “far field”
DGS/AVG Setup only requires ONE reference point to create the required sizing curve
137
EPOCH LTC – DGS/AVG Setup
The first step in setting up DGS/AVG is to calibrate the
instrument for the intended material, inspection range
and general sensitivity. This includes:
138
EPOCH LTC – DGS/AVG Setup
139
EPOCH LTC – DGS/AVG Software
Activation
DGS/AVG is activated using the SYSTEM MENU key on
the LTC keypad.
140
EPOCH LTC – DGS/AVG Parameters
DGS/AVG setup includes up to 10 parameter selections/adjustments
before the operator can begin inspections:
Probe Type – The operator must select the type of probe used in the
inspection (either Straight Beam, Angle Beam, or Dual Probe)
Probe Name – The operator must indicate exactly which probe is to be used in
the inspection (DGS curves are based partially on the response of a specific
probe in steel)
141
EPOCH LTC – DGS/AVG Parameters
Reflector Diameter – When a Reflector Type of SDH or FBH is selected, the
operator must indicate the size of the reference hole.
Registration Level – The value of the “critical” reference reflector for the
inspection. This defines the relative height of the DGS curve and the
comparison to unknown flaw reflections for rejection/acceptance criteria.
Warning Level – DGS/AVG allows for one Warning Curve in addition to the
main DGS curve. This can be set from +6.0dB to -14.0dB below the main
curve, or to 0.0dB to turn this curve off.
142
EPOCH LTC – DGS/AVG Parameters
ACV Specimen – An attenuation compensation value for the inspection piece.
This value is used to adjust the DGS curve, which is based on attenuation in an
“ideal” or “perfect” carbon steel, to reflect accurate attenuation response in a
“real-world” test piece. This is especially important for longer sound paths.
The calculation for this attenuation adjustment is defined in the code EN 583
and other documents.
X-Value – This parameter is only used with Angle Beam probes. This value is
the distance from the Beam Index Point to the front of the angle beam
probe/wedge. It is used to remove this wedge distance from the Surface
Distance measurement and allows operators to locate a flaw on a test piece by
measuring from the front of the transducer, instead of from the Beam Index
Point, which can be less accurate or difficult during inspection.
143
EPOCH LTC – DGS/AVG Setup
144
EPOCH LTC – DGS/AVG Reference
Once the DGS/AVG parameters have been appropriately adjusted, the
operator must capture the Reference Reflector to complete the DGS/AVG
setup.
145
EPOCH LTC – DGS/AVG Reference
While acquiring the Reference Reflector, the operator can make adjustments
to the following gage parameters:
– RANGE
– SCREEN DELAY
– GAIN
– ZERO OFFSET
– ANGLE
– PART THICKNESS
– OUTER DIAMETER (CSC)
146
EPOCH LTC – DGS/AVG
147
EPOCH LTC – DGS/AVG Inspection
After building or recalling a DGS/AVG curve, inspection adjustments can be
made using the DGS/AVG tab in the EPOCH LTC’s live screen.
These adjustments
include:
– DELTA VT
– REG LEVEL
These are the same Transfer Correction and Registration Level values initially
set up in the DGS/AVG tab. Both values can be changed during live
inspection as needed.
148
EPOCH LTC – DGS/AVG Inspection
During inspections, the operator can choose to view a variety of digital measurements
based on the gated indication. Specific measurements for DGS/AVG are:
149
Software Feature
AWS D1.1/D1.5
150
EPOCH LTC – AWS D1.1/D1.5
The EPOCH LTC includes AWS weld rating software as an optional
feature. The EPOCH LTC AWS software is intended to assist weld
inspectors performing AWS-compliant inspections.
151
EPOCH LTC – AWS D1.1/D1.5
The AWS code provides inspectors with a method to classify discontinuities found in
welds using ultrasonic inspection. This code uses the following formula to develop an
indication rating for a reflector found during an inspection:
A–B–C=D
An AWS D1.1 inspector must take the Indication Rating (D) that is calculated based on
A, B, and C to an Ultrasonic Acceptance – Rejection Criteria table produced by the
AWS in order to classify the severity of the discontinuity that has been located.
152
EPOCH LTC – AWS Setup
The first step in using the AWS weld rating software is to calibrate the
instrument for the intended material, inspection range and general
sensitivity. This includes:
Appropriate Pulser and Receiver adjustments (filters, energy, square wave pulser,
etc)
153
EPOCH LTC – AWS Setup
154
EPOCH LTC – AWS Software Activation
AWS is activated using the SYSTEM MENU key on the LTC keypad.
156
EPOCH LTC – AWS Reporting
When the user saves inspection data in AWS mode, the instrument will record the
A, B, C and D values for later review and reporting
157
Software Feature
API 5UE
158
EPOCH LTC – API 5UE
The EPOCH LTC includes API 5UE
crack sizing software as an
optional feature. The EPOCH LTC
API 5UE software is intended to
aid operators using API
Recommended Practice 5UE in
the evaluation of crack height
sizing during the pipe fabrication
process.
159
EPOCH LTC – API 5UE
The API Recommended Practice 5UE was developed specifically for OCTG
manufacturers to inspect and characterize inner-diameter (ID) cracking in newly
fabricated pipe. The API 5UE code uses two crack sizing methods to characterize ID
cracking: the Amplitude Comparison Technique (ACT) and the Amplitude-Distance
Differential Technique (ADDT). The software developed for the EPOCH series aids in
performing the ADDT method, which uses the following formula to determine ID crack
size:
di = Amax*(T2-T1)*k
di = imperfection size
Amax = Maximum amplitude returned from defect area (usually 80%)
T1 = 6dB drop point from leading peak of Amax (distance or time)
T2 = 6dB drop point from trailing peak of Amax (distance or time)
k = a constant calculated from calibration to a reference notch
An inspector utilizing API 5UE must use the formula above to establish a crack height
and refer to the API code for rejection or acceptance criteria.
160
EPOCH LTC – API 5UE Setup
The first step in using the API 5UE crack sizing software is to calibrate the
instrument for the intended material, inspection range and general
sensitivity. This includes:
Appropriate Pulser and Receiver adjustments (filters, energy, square wave pulser,
etc)
161
EPOCH LTC – API 5UE Setup
162
EPOCH LTC – API 5UE Software Activation
API 5UE is activated using the SYSTEM MENU key on the LTC keypad.
163
EPOCH LTC – API 5UE Setup (Peak Envelope)
Once API 5UE is activated, the user must collect data from a reference notch to
calibrate for inspections using the RP5UE method. This can be done using one of
two operational methods:
164
EPOCH LTC – API 5UE Setup (Point by Point)
Once API 5UE is activated, the user must collect data from a reference notch to
calibrate for inspections using the RP5UE method. This can be done using one of
two operational methods:
165
EPOCH LTC – API 5UE Setup (Point by Point cont.)
Once API 5UE is activated, the user must collect data from a reference notch to
calibrate for inspections using the RP5UE method. This can be done using one of
two operational methods:
166
EPOCH LTC – API 5UE Inspection
Once API 5UE is calibrated, the user can evaluate a live indication:
167
EPOCH LTC – API 5UE Reporting
When the user saves inspection data in API 5UE mode, the instrument will record
the Amax, T1, T2 and di values (both calibration and inspection) for later review
and reporting
168
EPOCH LTC – Other Software Options
The EPOCH LTC has a number of additional software options, including:
169
EPOCH LTC – Curved Surface Correction
Curved Surface Correction (CSC) is a specialized calculator for use when performing
angle inspections on a pipe, tank, or other curved surface.
The standard angle beam inspection calculations on the EPOCH LTC include
soundpath, depth to reflector, and surface distance. Soundpath is measured directly
by the flaw detector, and the remaining two measurements are calculated (using the
known refracted transducer angle and thickness of the test piece).
However, on a curved surface, the standard surface distance measurement will not be
correct. The CSC option allows the operator to enter the diameter of the curved test
piece, and with this additional piece of data, the instrument can properly calculate the
surface distance from the transducer to the reflector.
170
EPOCH LTC – Curved Surface Correction
The EPOCH LTC allows the operator to operate CSC in two modes:
171
EPOCH LTC – Tunable Square Wave Pulser
The EPOCH LTC come standard with a fixed-width square wave pulser, which
closely mimics the response of a standard spike pulser.
The Tunable Square Wave Pulser option allows the user to adjust the width of
pulser to match the center frequency of the transducer. For transducers with
a center frequency of 10MHz and lower (and especially below 5MHz) this
results in much more efficient use of the transducer.
By tuning the square wave pulser to match lower frequency probes, the user
can expect to need less gain to size a particular defect at 80% screen height
than when in standard, fixed-width mode.
172
EPOCH LTC – Extended Range
The EPOCH LTC has a standard measurement range (in steel) of
0.144” – 200” (4mm – 5,000mm)
173
EPOCH LTC – Gate 2
The EPOCH LTC comes standard with one measurement gate. Measurement Gate 2 is an optional
measurement gate that allows:
Gate 2 can be turned on and off from the GATES tab in the SYSTEM MENU.
174
EPOCH LTC – Manual PRF Adjustment
Manual PRF Adjustment is an optional control over the Pulse Repetition Frequency
(PRF) on the EPOCH LTC. PRF adjustment is typically used in very long soundpath
applications, where ‘wrap-around’ signals can occur, or in high speed scanning
applications.
Manual PRF adjustment allows the operator to adjust the PRF of the EPOCH LTC from
10Hz to 500Hz in 10Hz increments. Lower PRF settings are used to avoid wrap-around
noise, and higher PRF settings are used to facilitate higher scanning speeds.
Manual PRF adjustment is controlled through the PULSER tab. The user must first use
the F2 key to turn the MANUAL control on, and may then use the arrow keys to adjust
the PRF value up and down.
175
Question or Comments?
176