Variant Tree G6 Gearbox

Sandwich
Rear Housing Planetary Power take-off
Components Front Housing Tachograph Retarder/Overdrive
Gear

G45 EG Single
IF Medium
Standard Retarder
EK PTO EG Single w. h. Ratio Oil
G33C & G38C
EG Double Retarder
ENGINE OR OR OR IF TCO OR IF/OR
Water

Hybrid EG Hogshift Overdrive

G25C & G33
Heavy TE 1-967325-1
DIN, 4-pole, STD4199
AND
EG Compressor
Hybrid pre-
Housing
G25 EG Prep
 STD Front
Power
EK PTO Housing   Function Wires
Rear Planetary Tacho- Retarder Takeoff
EK PTO Solnoid Valve Connector 4x 1,00 mm²
Joint
Housing Gear graph Acknowledge Sensor 2x 0,75 mm²
B87
Connector G6 A1 A 2x 4mm² 12x0.75 mm²
V111
V43 G6 A1 B 23x 0.75 mm² 17x1mm² 3x1,5 mm²
V112 SVC G6 A1 C 19x 0.75 mm² 11x1mm²
G6 interface.A
3x Ackn Sensor Front housing V112 9x 1,00 mm² 1x 1,5mm²
position G6 Main.B Front pos Sen connector 6x 0,75 mm²
Joint
Sensor connector Ackn Sensor E93 [ECA] 2x 4mm² 4x1mm²
G6 Rear.C on bracket input shaft speed sensor 2x 0,75 mm²
T198 4x 0,75 mm²
Joint connector on
Rear Housing T129 2x 0,75 mm²
bracket T83 2x 0,75 mm²
T120 T80
Planetary Gear V111 4x 0,75 mm² 8x1,00 mm² 2x1,5mm²
ECA Speed Sensor outer Shaft 2x 0,75 mm²
T63
E93 Tachograph T20 not known
V97 Solnoid Valve Connector 4x 1,00 mm²
Input Speed
Shaft
T198 T129 T83
Sensor
EG PTO Acknowledge Sensor 2x 0,75 mm²
T172
Speed outer Acknowledge Sensor 2x 0,75 mm²
Shaft
T86 T80 3x 0,75 mm²
T63 2x 0,75 mm²
Retarder: V97 5x 1,00 mm²
T172 2x 0,75 mm²
C194 C193
T86 2x 0,75 mm²

FRAME Bracket
Power Takeoffs EK PTO
Always the same Sensor
4- Pole HDSCS Connector

PTO Variant Acknowledge Solnoid Valve

Sensor Connector
EK PTO 1 1 PTO position
EG Single 1 1 Multicore/Pigtail Cables
EG Single with high ratio 1 1 until joint Connector
(bracket)
EG Double 2 1
EG Hogshift 2 1
Temp. 140 °C PTO Connections will be located
EG Compressor 2 1 somewhere in this area
G33C M with Retarder   Function Wires
sideview EK PTO Solnoid Valve Connector 4x 1,00 mm²
Acknowledge Sensor 2x 0,75 mm²
EK PTO
G6 A1 A 2x 4mm² 12x0.75 mm²
G6 A1 B 23x 0.75 mm² 17x1mm² 3x1,5 mm²
G6 A1 C 19x 0.75 mm² 11x1mm²
G6 Main.B
Front housing V112 9x 1,00 mm² 1x 1,5mm²
Front pos Sen connector 6x 0,75 mm²
G6 Main.C E93 [ECA] 2x 4mm² 4x1mm²
input shaft speed sensor 2x 0,75 mm²
T198 4x 0,75 mm²
G6 interface.A Rear Housing T129 2x 0,75 mm²
T83 2x 0,75 mm²
Planetary Gear V111 4x 0,75 mm² 8x1,00 mm² 2x1,5mm²
Joint connector font position and Speed Sensor outer Shaft 2x 0,75 mm²
Solnoid valve V112 Tachograph T20 not known
Position TBD Solnoid Valve Connector 4x 1,00 mm²
EG PTO Acknowledge Sensor 2x 0,75 mm²
Acknowledge Sensor 2x 0,75 mm²
ECA E93 T80 3x 0,75 mm²
T63 2x 0,75 mm²
Retarder: V97 5x 1,00 mm²
T172 2x 0,75 mm²
Lay shaft Main shaft
Input shaft speed Oil lvl/ temp T86 2x 0,75 mm²
speed T129 speed T83
sensor sensor T198
G33C M with Retarder Position Sensor UKR   Function Wires
rearview Retarder T172 EK PTO Solnoid Valve Connector 4x 1,00 mm²
Acknowledge Sensor 2x 0,75 mm²
MVB (Range/Reverse)
G6 A1 A 2x 4mm² 12x0.75 mm²
Solnoid valve V111 G6 A1 B 23x 0.75 mm² 17x1mm² 3x1,5 mm²
tbd if pigtail and joint connector Joint connector and G6 A1 C 19x 0.75 mm² 11x1mm²
bracket PTO
Front housing V112 9x 1,00 mm² 1x 1,5mm²
(sensors and Valve Conn.) Front pos Sen connector 6x 0,75 mm²
E93 [ECA] 2x 4mm² 4x1mm²
Water temp Retarder T63 input shaft speed sensor 2x 0,75 mm²
Tachograph T20 T198 4x 0,75 mm²

Speed Sensor outer shaft tbd if on bracket PTO Rear Housing T129 2x 0,75 mm²
T83 2x 0,75 mm²
Planetary Gear V111 4x 0,75 mm² 8x1,00 mm² 2x1,5mm²
Speed Sensor outer Shaft 2x 0,75 mm²
Tachograph T20 not known
Solnoid Valve Connector 4x 1,00 mm²
EG PTO Acknowledge Sensor 2x 0,75 mm²
Acknowledge Sensor 2x 0,75 mm²
T80 3x 0,75 mm²
T63 2x 0,75 mm²
Retarder: V97 5x 1,00 mm²
Oil Temp. Retarder T86 T172 2x 0,75 mm²
Proportional valve
Oil pressure retarder T80 T86 2x 0,75 mm²
Retarder V97
G33C M with Retarder
sideview - Routing
C193

C194 Bracket and Joint Connector for Solnoid

Valve V111 and Retarder harness

Very tight Area:

• 19x 0.75 mm²
Bracket and Joint Connector for Position • 13x 1.00 mm²
Sensors and Solnoid Valve under ECU • 2x 1.50mm²
Need to be routed here in max.
configuration!
G33C M with Retarder
rearview

Bracket for fixing harness on Retarder

cooler
Bracket with joint connector for
Tachograph and PTO
Interface Issue Summary Comment Gearbox Harness Developement
Direct Chassi    OK

TCO
Frame  Gearbox  MAN
Bracket in frame Not option for MAN Increases our variants.
Bracket in frame Not option for MAN Add joint connector, add possible error, add cost.
Direct Chassi No additional variant for MAN.

ECU
Bracket on gearbox Where do we place the joint connector in that case? Add joint connector, add
 
(MAN needed) possible error, add cost.
Bracket in frame Not option for MAN Add joint connector, add possible error, add cost.
Bracket close to G6 Where do we place the joint connector in that case? Add joint connector, add
possible error, add cost.

ECA
Direct Chassi Can´t reach on
assembly line Will be routed the same Way as the other cabels that goes to the G6.
Bracket on gearbox   Where do we place the joint connector in that case? Add joint connector, add
possible error, add cost.
G33C M with Retarder sideview Interface Bracket
– Routing G33C M with Retarder sideview – Routing
ECA/ECU Issue Solution 1: Bracket on G6 ECA/ECU Issue Solution 2
Interface Bracket Interface Bracket

C193 C193
Interface Bracket
C194
C193 interface.A
Interface brackets

C193 interface.A ECU

Con Main Power

supply
C194 ECA E93
ECA E93 Connection of power supply from Frame
Signal wires from Interface A to ECA to gearbox via interface bracket and 2
routed via interface bracket (bridge Only one interface connector from Pole HDSCS Connector
Frame on ECU, power supply from top of EMC? Bracket can also be used for Tachograph
between C193 and C194)
planetary gear (interface bracket)
ECA E93
 Interface Bracket
G33C M with Retarder sideview – Routing
ECA/ECU Issue Solution 3: Direct Frame

Direct Frame
Connection

interface.A

ECU

Con Main
Power
supply

ECA E93 Connection of power supply from Frame

to gearbox via interface bracket and 2
Only one interface connector from Pole HDSCS Connector
Frame on ECU, power supply from top of EMC? Bracket can also be used for Tachograph
planetary gear (interface bracket)